Related Manuals for norbar PNEUTORQUE PTM Series
Summary of Contents for norbar PNEUTORQUE PTM Series
- Page 1 OPERATOR’S MANUAL ® PNEUTORQUE PTM & PTME SERIES STALL TOOLS Part Number 34321 | Issue 8 | Original Instructions (English)
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Page 2: Table Of Contents
CONTENTS Part Numbers Covered By This Manual Safety General Safety Rules Projectile Hazards Entanglement Hazards Operating Hazards Repetitive Motions Hazards Accessory Hazards Workplace Hazards Dust and Fume Hazards Noise Hazards Vibration Hazards Additional Safety Instructions for Pneumatic Power Tools PTM Specific Safety Instructions Markings on Tool Introduction Parts Included... -
Page 3: Part Numbers Covered By This Manual
PART NUMBERS COVERED BY THIS MANUAL ® This manual covers the setup and use of Norbar PneuTorque PTM and PTME stall tools. Part Number Model Direction Maximum Torque 18100.F06 PTM-52-500-F Forward (Clockwise) only 500 Nꞏm 18100.B06 PTM-52-500-B Bi-directional 18101.F06 PTM-52-800-F Forward (Clockwise) only 800 Nꞏm... -
Page 4: Safety
SAFETY IMPORTANT: THIS OPERATOR’S MANUAL SHOULD BE KEPT FOR FUTURE REFERENCE. General Safety Rules: For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining, changing accessories on, or working near the assembly power tool for threaded fasteners. Failure to do so can result in serious bodily injury. -
Page 5: Repetitive Motions Hazards
Maintain a balanced body position and secure footing. Release the trigger in the case of an interruption of the energy supply. Use only lubricants recommended by the manufacturer. Do not use in confined spaces and beware of crushing hands between tool and workpiece. Repetitive Motions Hazards: ... -
Page 6: Noise Hazards
Noise Hazards: Unprotected exposure to high noise levels can cause permanent, disabling, hearing loss and other problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). Therefore a risk assessment and implementation of appropriate controls for these hazards are essential. ... -
Page 7: Ptm Specific Safety Instructions
This tool is intended for use with threaded fasteners. Other uses within the limits of the tool may be appropriate. Please contact Norbar for guidance. The user (or the user’s employer) shall assess the specific risks that can be present as a result of each use. -
Page 8: Introduction
INTRODUCTION ® The PneuTorque PTM & PTME tools are air driven power tools designed for applying torque to threaded fasteners. There are models to cover torque capacities of 500 Nꞏm to 2000 Nꞏm. The tools use an external air pressure regulator (included in a Lubro Control Unit) to set the air pressure that controls the stall torque. Parts Included Part Number Description... -
Page 9: Accessories
Accessories Part Number Description PTM-52 PTM-68 PTM-72 PTM-80 PTM-92 PTM-119 PTME-72 Air Coupling 28933 28933 28933 28933 28933 28933 28933 Socket for Hose Lubro Control Unit 16074 16074 16074 16074 16074 16074 16074 3/4" Drive Square 18544 18779 (fixing screw) (25351.30) (25352.45) 1”... -
Page 10: Features And Functions
Part Number Description PTM-52 PTM-68 PTM-72 PTM-80 PTM-92 PTM-119 PTME-72 Dual Trigger Module 19286 19286 19286 19286 19286 19286 19286 Lifting Handle 19363 19448 19363 19363 19363 NOTE 1: Requires both the ‘Reaction Bar’ and ‘Reaction Adaptor’ to be used together. FEATURES AND FUNCTIONS Twin Motor The tools use two motors;... -
Page 11: Set Up Instructions
Hanger ® The hanger can be used to suspend the PneuTorque from a balancer. Quick Tool Coupling Air couplings supplied to allow quick tool connection and disconnection from the air hose. SET UP INSTRUCTIONS ® The PneuTorque set up covers the following items: ®... -
Page 12: Air Lubrication
Turn on air supply and check for air leaks. FIGURE 1 – Connections Air Lubrication The tool must be used with oil lubrication in the supplied air. This is achieved by using a Lubro Control Unit (not supplied). Set the air lubrication: Fill Lubro Control Unit with hydraulic oil (Fuchs Silkair VG22, Shell Tellus S2 VX15 or equivalent good quality hydraulic oil). - Page 13 It is essential the reaction bar rests squarely against a solid object or surface adjacent to the fastener to be tightened. The contact area must be within the shaded area of Figure 2, with the contact area as large as possible.
- Page 14 Reaction Bars (PTME) Tool ‘L’ ‘A’ ‘B’ ‘W’ ‘SQ’ PTME-72 80.5 3/4" (1000 Nꞏm) PTME-72 51.5 1” (2000 Nꞏm) ® When the PneuTorque is in operation the reaction bar rotates in the opposite direction to the output drive square and must be allowed to rest squarely against a solid object or surface adjacent to the fastener to be tightened.
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Page 15: Clockwise/Counter Clockwise Operation
Clockwise/Counter-Clockwise Operation Set clockwise / counter-clockwise as required. NOTE: This setting only applies to bi-directional tools. FIGURE 4(a) – Clockwise FIGURE 4(b) – Counter - Clockwise (Arrow towards drive square (Arrow away from drive square) WARNING: FAILURE TO FULLY ENGAGE THE CLOCKWISE/COUNTER-CLOCKWISE OPERATION SELECTOR WILL RESULT IN DAMAGE TO THIS PART OF THE GEARBOX. -
Page 16: Operating Instructions
OPERATING INSTRUCTIONS WARNING: KEEP HANDS CLEAR OF THE REACTION BAR. WARNING: WHEN USING THIS TOOL IT MUST BE SUPPORTED AT ALL TIMES IN ORDER TO PREVENT UNEXPECTED RELEASE IN THE EVENT OF FASTENER OR COMPONENT FAILURE. Tightening ® Fit PneuTorque with the correct size impact or high quality socket to suit fastener. -
Page 17: Releasing
Releasing NOTE: Only for bi-directional tools. ® Fit the PneuTorque with the correct size impact or high quality socket to suit the fastener to be released. TIP: For added safety it is recommended to secure the socket to the square drive. This is often achieved using a pin and O ring, see socket manufacturer for guidance. -
Page 18: Dual Trigger Tools
Tools purchased with a Dual Trigger Module (DTM) pre-fitted are identified with the part number suffix .DTM Tools purchased with a DTM pre-fitted are calibrated at Norbar with the DTM in place. This is because the DTM itself creates a pressure drop which would alter any previously determined calibration data. -
Page 19: Maintenance
Any other maintenance or repairs should be carried out by Norbar or a Norbar distributor. Maintenance intervals will depend on the tool usage and the environment in which it is being used. The maximum recommended maintenance and recalibration interval is 12 months. -
Page 20: Drive Square
Fit new screw and tighten between 4 Nꞏm to 5 Nꞏm (for PTM52) or 8 Nꞏm to 9 Nꞏm (for PTM68/72/80/92/119) or insert new spring pin. Connect air supply. TIP: If the drive square fails continually then seek advice from Norbar or a Norbar distributor. Calibration ® To maintain the PneuTorque accuracy it is recommended the tool is recalibrated at least every 12 months. -
Page 21: Specifications
SPECIFICATIONS Torque Part Number Tool Speed Minimum Maximum 18100.*** 100 Nꞏm (74 lbfꞏft) 500 Nꞏm (370 lbfꞏft) 224 rev/min 18101.*** 160 Nꞏm (118 lbfꞏft) 800 Nꞏm (590 lbfꞏft) 148 rev/min 18102.*** / 18140.*** / 200 Nꞏm (147 lbfꞏft) 1000 Nꞏm (738 lbfꞏft) 122 rev/min 18162.*** 18103.*** / 18163.***... - Page 22 Repeatability: ± 5% Air Supply: Maximum pressure 6.3 bar (For maximum output speed). Lubrication: Fuchs Silkair VG22 or Shell Tellus S2 VX15 recommended for the Lubro Control Unit. Temperature Range: 0°C to +50°C (operating). -20°C to +60°C (storage). Operating Humidity: 85% Relative Humidity @30°C maximum.
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Page 23: Declaration Of Conformity
The technical documentation required to demonstrate that the products meet the requirements of the above legislation has been compiled by the signatory below and is available for inspection by the relevant enforcement authorities. The UKCA mark was first applied in: 2021. Signed for and on behalf of Norbar Torque Tools Ltd. Signed: Full Name: Trevor Mark Lester B.Eng. -
Page 24: Trouble Shooting
TROUBLE SHOOTING The following is only a guide, for more complex faults please contact Norbar or a Norbar distributor. Problem Likely Solutions Check air supply is functioning and connected Check air pressure setting (at least 1 bar) Check correct setting of direction knob Tool output does not rotate when Check both triggers are fully pressed for ‘Double Trigger’... - Page 25 NOTES...
- Page 26 Tel + 44 (0)1295 270333 Email enquiry@norbar.com To find your local For the most up-to-date Norbar company or version of the Operator’s distributor, please scan Manual, please scan the the QR code below. QR code below. www.norbar.com © Norbar Torque Tools Ltd 2022...
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