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Summary of Contents for norbar EvoTorque ET-72-1000-110
- Page 1 OPERATOR’S MANUAL ® EVOTORQUE Part Number 34373 | Issue 4 | Original Instructions (English)
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Page 3: Table Of Contents
CONTENTS Part Numbers Covered by This Manual Description Options Serial Number Safety – General Power Tool Safety Warnings Work Area Safety Electrical Safety Personal Safety Power Tool Use and Care Service ® Safety – EvoTorque Specific Safety Warning Markings on Tool ®... -
Page 4: Part Numbers Covered By This Manual
PART NUMBERS COVERED BY THIS MANUAL ® This manual covers the set up and use of Norbar EvoTorque tools. Part Number Model Torque Range 18165.B06 ET-72-1000-110 200 - 1000 N·m 18151.B06 ET-72-1000-230 200 - 1000 N·m 18166.B06 ET-72-1350-110 270 – 1350 N·m 18152.B06... -
Page 5: Safety - General Power Tool Safety Warnings
SAFETY – GENERAL POWER TOOL SAFETY WARNINGS Symbol Meaning The lightening flash is intended to alert the user to the presence of uninsulated “dangerous voltage” within the products enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons. The exclamation mark is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the manual. -
Page 6: Personal Safety
Personal Safety Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. -
Page 7: Safety - Evotorque ® Specific Safety Warning
These tools MUST NOT be used until a suitable reaction bar has been fitted. Norbar define the reaction bar as ‘interchangeable equipment’ under the European directive 2006/42/EC on Machinery Safety. If applicable a new reaction bar... -
Page 8: Introduction
INTRODUCTION ® The EvoTorque is an electronic torque tool designed for applying torque to threaded fasteners. There are models to cover torque capacities of 1000 N∙m to 6000 N∙m. The unique ‘Intelligent Joint Sensing’ technology will accurately tighten to the correct torque without the risk of excess overshoot or undershoot that is common in other electric tools. -
Page 9: Accessories
(¾") 19087.012 and Bus Wheels (1") 19089.012 Peli Case 26969 26971 26971 NOTE: Requires both “Reaction Bar” and “Reaction Bar Adaptor” to be used together. Reactions to suit specific applications can be supplied, contact Norbar or a Norbar distributor for details. -
Page 10: Features And Functions
FEATURES AND FUNCTIONS Top handle / lifting bracket for safe tool use Drive square Reaction bar Cooling PASS / FAIL lights Ergonomic trigger control User interface ON/OFF Mains lead switch FIGURE 1 – Tool Features Factory calibrated to ± 3%. ... -
Page 11: Set Up Instructions
SET UP INSTRUCTIONS NOTE: If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. WARNING: ALLOW THE TOOL TO EQUALISE TO THE AMBIENT TEMPERATURE / HUMIDITY BEFORE SWITCHING ON. WIPE OFF ANY MOISTURE BEFORE USE. -
Page 12: Torque Reaction
Torque Reaction The reaction bar ensures all reaction forces are contained, so torque reaction is not passed back to the operator. Several reaction bar styles are available. Fit reaction bar as detailed below. Reaction Bar Type Fitting Instructions Cranked Reaction Bar (Standard) Fit reaction bar / plate over the drive square to engage Single Sided Reaction Plate (Option) reaction splines. - Page 13 If an extra long socket is used it may move the reaction bar outside the safe reaction window, as seen in figure 8. The standard reaction bar may need to be extended to ensure it remains within the shaded area. For alternative reaction bars see ACCESSORIES list.
- Page 14 The dimensions of the standard reaction bars are shown in the following table: Cranked Reaction Bar (Supplied) Tool ‘L’ ‘A’ ‘B’ ‘W’ ‘SQ’ ET-72 ¾” or 1” ET-92 98.5 1” ET-119 1 ½” FIGURE 10 – Reaction Bar Blade Nose Extension Tool ‘L’...
- Page 15 ® When the EvoTorque is in operation the reaction bar rotates in the opposite direction to the output drive square and must be allowed to rest squarely against a solid object or surface adjacent to the fastener to be tightened. (See figure 13 - 16). Torque Reaction ®...
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Page 16: Connecting Supply
Connecting Supply WARNING: THE TOOL HAS BEEN DESIGNED FOR ONE VOLTAGE ONLY. CHECK THAT THE POWER SUPPLY CORRESPONDS TO THE VOLTAGE ON THE TOOL RATING PLATE. WARNING: THE TOOL MUST BE EARTHED ENSURE POWER SUPPLY HAS AN EARTH DO NOT OPERATE WITHOUT AN EARTH WARNING: FOR OPERATOR SAFETY ENSURE THE MAINS SUPPLY HAS A RESIDUAL CURRENT DEVICE (RCD). -
Page 17: Turn On
Turn On Turn on mains supply. Change ON/OFF switch from 0 to I. The logo is shown for 2 seconds: Settings FIGURE 17 – Norbar Logo The capacity is shown for 2 seconds: EVOTORQUE 2000 Settings FIGURE 18 – Tool Capacity... -
Page 18: Menu
Menu This menu is used to set or view the mode, units, lock, fan, contrast, temperature and software. To enter the menu press (DOWN) and (UP) buttons at the same time. appears enter PIN code. ANGLE FAN TEST UNITS CONTRAST LOCK SOFTWARE EXIT... -
Page 19: Set Torque / Angle
Set Torque / Angle Set Torque (Angle mode = ) Press to decrease torque. Press to increase torque. “SET” is shown on the display. The torque value is shown in INVERSE colour. Settings FIGURE 22 – Set Torque When set press to accept. -
Page 20: Operating Instructions
OPERATING INSTRUCTIONS WARNING: KEEP HANDS CLEAR OF THE REACTION BAR. WARNING: WHEN USING THIS TOOL IT MUST BE SUPPORTED AT ALL TIMES IN ORDER TO PREVENT UNEXPECTED RELEASE IN THE EVENT OF FASTENER OR COMPONENT FAILURE. Tightening Fit the tool with the correct size impact or high quality socket to suit fastener. TIP: For added safety it is recommended to secure the socket to the drive square. -
Page 21: Releasing
Joint complete. See lights on display & front of tool for pass / fail status. If in Angle mode the angle achieved is shown. 720° Settings FIGURE 26 – Successful joint. Tick and green led shown. LED Status Meaning Delay To Next Run Action Fastener tightened to specification. -
Page 22: Maintenance
For optimum performance and safety, regular tool maintenance is required. The user maintenance is limited to that stipulated in this section. Any other maintenance or repairs should be carried out by Norbar or a Norbar distributor. Maintenance intervals will depend on the tool usage and the environment in which it is being used. -
Page 23: Gearbox
Fit new screw. Tighten to 9 N·m (M5). TIP: If the drive square fails continually then seek advice from Norbar or a Norbar distributor. Product Disposal This symbol on the product indicates that it must not be disposed of in the general waste. -
Page 24: Specifications
SPECIFICATIONS Torque Tool Tool Speed* Reaction Case & Part Number (Free Running) Weight (kg) Ancillaries (kg) Weight (kg) Minimum Maximum 18165.B06 200 N·m 1000 N·m 21 rpm 10.4 18151.B06 18166.B06 270 N·m 1350 N·m 17 rpm 10.4 18152.B06 18167.B08 400 N·m 2000 N·m 11 rpm 10.8... - Page 25 Torque Accuracy: ±3% of target torque on 100° joint (see calibration certificate). Torque Setting: 20% to 100% of tool capacity. Angle Accuracy: ±2°. Angle Setting: 10° to 720°. Angle Start Threshold: 10% to 100% of tool capacity. Vibration: The vibration total value does not exceed 2.5m/s². Highest measured tool vibration a = 0.304 m/s².
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Page 27: Trouble Shooting
TROUBLE SHOOTING The following is only a guide, for more complex fault diagnoses please contact Norbar or a Norbar distributor. Problem Likely Reason Likely Solutions No mains power Check electrical mains power is working External fuse or circuit breaker No Display... -
Page 28: Glossary Of Terms
GLOSSARY OF TERMS Word or Term Meaning Amps a.c. Alternating Current Across Flats Bi-directional Clockwise and Counter Clockwise ® EvoTorque ® EvoTorque Product Name Fastener Bolt or stud to be tightened A reaction type used where tool access is restricted, a typical example is on wheel nuts Nose Extension on heavy vehicles Residual Current Device, for disconnecting the electrical supply in the case of a fault;... - Page 29 Tel + 61 (0)8 8292 9777 Tel + 86 21 6145 0368 Email enquiry@norbar.com.au Email sales@norbar.com.cn NORBAR TORQUE TOOLS INC NORBAR TORQUE TOOLS INDIA PVT. LTD 36400 Biltmore Place, Willoughby, Plot No A-168, Khairne Industrial Area, Ohio, 44094 Thane Belapur Road, Mahape, Navi Mumbai –...
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