MUTOH ValueJet 1304 Service Manual
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MUTOH ValueJet 1304 Service Manual

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Table of Contents

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CS9050, CS9150
Service
Manual
ValueJet 1304
AP-74109
Rev. 1.0

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Summary of Contents for MUTOH ValueJet 1304

  • Page 1 CS9050, CS9150 Service Manual ValueJet 1304 AP-74109 Rev. 1.0...
  • Page 2 CS9050, CS9150...
  • Page 3 3. Trademark Mentioned in this Manual • MUTOH, ValueJet, VJ-1304 are registered trademarks or product names of MUTOH INDUSTRIES LTD. • Centronics and BiCentronics are registered trademarks or product names of Centronics Data Computer Corporation.
  • Page 4 Warranty Limitations Warranty Limitations 1. MUTOH INDUSTRIES LTD. warrants part repair or replacement as a sole measure only if a failure is found in the system or in the materials and workmanship of the product the seller produced. However, if the cause of failure is uncertain, decide the action after due mutual consultation.

  • Page 5: Safety Instructions

    VJ-1304 Maintenance Manual About this Manual 1. Purpose and Target Readers This manual explains preparations needed before maintaining and checking operations for MUTOH Full Color Ink Jet Printer (VJ-1304). This manual is prepared for the maintenance personnel of this printer.
  • Page 6 CS9050, CS9150 VJ-1304 Maintenance Manual About this Manual 3. Manual Notation The following symbols are used in this manual for easier understanding of the information. Symbol Meaning Must be followed carefully to avoid death or serious bodily injury WARNING Must be observed to avoid slight or moderate bodily injury or damage to your equipment CAUTION Contains important information and useful tips on the operation of the...

  • Page 7: Table Of Contents

    CS9050, CS9150 VJ-1304 　 Maintenance Manual General Table of Contents General Table of Contents 1 Safety Instructions 1.1 Introduction ..........1-2 1.2 Warnings, Cautions and Notes .
  • Page 8 CS9050, CS9150 VJ-1304 　 Maintenance Manual General Table of Contents 3.4 Options/Supplies List......... . 3-4 3.4.1 Options.
  • Page 9 CS9050, CS9150 VJ-1304 　 Maintenance Manual General Table of Contents 4.6 Replacement of Head Section Components ..... . 4-56 4.6.1 Replacing Print Head .
  • Page 10 CS9050, CS9150 VJ-1304 　 Maintenance Manual General Table of Contents 5.3 Operations in Self-Diagnosis Mode ......5-6 5.3.1 Operating Self-Diagnosis Mode .
  • Page 11 7.2 Adjustment Item ..........7-3 7.3 Working with MUTOH Maintenance Engineer Assistant....7-8 7.3.1...
  • Page 12 Date & Time Setting ........7-29 7.4 Working with MUTOH Service Assistance ......7-30 7.4.1...
  • Page 13 CS9050, CS9150 VJ-1304 　 Maintenance Manual General Table of Contents 8 Maintenance 8.1 Introduction ..........8-2 8.2 Periodical Services .
  • Page 14 CS9050, CS9150 VJ-1304 　 Maintenance Manual General Table of Contents Rev.-01...
  • Page 15 CS9050, CS9150 VJ-1304 　 Maintenance Manual 1 Safety Instructions 1 Safety Instructions Introduction ..................... 1- 2 Warnings, Cautions and Notes.............. 1- 2 Important Safety Instructions ..............1- 3 Warning Labels ..................1- 9 1.4.1 Handling the Warning Labels............1-9 1.4.2 Locations and Types of Warning Labels........1-9 Operation Labels...................

  • Page 16: Introduction

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 1 Safety Instructions 1.1 Introduction This chapter explains the meaning of safety terms for personnel who installs, operates, or maintains this equipment, important safety instructions, and the warning labels attached to the equipment. WARNING Make sure to follow all instructions and warnings on this manual when installing, operating, or maintaining the equipment.

  • Page 17: Important Safety Instructions

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 1 Safety Instructions 1.3 Important Safety Instructions General safety instructions that must be observed to use the equipment safely are explained below. WARNING Do not place the printer in the following areas. Doing so may result in the printer tipping or falling over and causing injury.
  • Page 18 CS9050, CS9150 VJ-1304 　 Maintenance Manual 1 Safety Instructions Do not insert or drop metal or flammable objects into the printer through openings such as a fresh air inlet. It could lead to an electric shock and fire. When foreign substances or liquids such as water entered the printer, do not use the printer as it is.
  • Page 19 If you need to operate the printer with the cover removed for maintenance, be careful not to get hurt by the driving parts. Never lube the printer mechanism with lube other than that designated by MUTOH. Doing so may damage the parts or shorten the lifetime.
  • Page 20 CS9050, CS9150 VJ-1304 　 Maintenance Manual 1 Safety Instructions Pay attention to the following points, while handling power cable. • Do not do anything forcefully on the power cable. • Do not keep heavy objects on the power cable. • Do not bend, twist or pull the power cable by force. •...
  • Page 21 CS9050, CS9150 VJ-1304 　 Maintenance Manual 1 Safety Instructions While cleaning with the cleaning wiper • Do not touch the cleaning wiper and head cap unit. Head cleaning may not be operated correctly because of the grease attached. • Make sure to wipe the print head with a dry poly-knit wiper. A wet poly-knit wiper may cause the print head to clog.
  • Page 22 CS9050, CS9150 VJ-1304 　 Maintenance Manual 1 Safety Instructions When cleaning the printer, be sure to turn OFF the power and disconnect the power plug. Move the printer maintaining a horizontal position. Be sure to operate the following before attaching option units. •...

  • Page 23: Warning Labels

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 1 Safety Instructions 1.4 Warning Labels The handling, attachment locations, and types of warning labels are explained below. Warning labels are attached to areas where care should be taken. Read and understand the positions and contents thoroughly before maintenance operation.
  • Page 24 CS9050, CS9150 VJ-1304 　 Maintenance Manual 1 Safety Instructions Table 1-2 List of Warning Labels Warning label type (T fence handling caution) (Front cover open/close caution) (High temperature caution) (2) Winding unit The locations of warning labels on the winding unit are shown below. Rev.-01 1-10...

  • Page 25: Operation Labels

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 1 Safety Instructions Warning label type (Catching caution) 1.5 Operation Labels This chapter describes the operation labels including their types and attaching positions. The operation labels are attached on the product to provide the brief instructions for the particularly important operations.

  • Page 26: Locations And Types Of Operation Labels

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 1 Safety Instructions 1.5.2 Locations and Types of Operation Labels The locations of operation labels are shown below. Table 1-3 List of Operation Labels Operation label type (Roll media setting) "Operation manual" Setting Roll Media Rev.-01 1-12...
  • Page 27 CS9050, CS9150 VJ-1304 　 Maintenance Manual 1 Safety Instructions Table 1-3 List of Operation Labels (Continued) Operation label type (Ink arrangement) "Operation manual" Replacing Ink Cartridges 1-13 Rev.-01...
  • Page 28 CS9050, CS9150 VJ-1304 　 Maintenance Manual 1 Safety Instructions Rev.-01 1-14...

  • Page 29: Product Overview

    CS9050, CS9150 VJ-1304 Maintenance Manual 2 Product Overview 2 Product Overview Introduction ..................... 2- 2 Features ....................2- 2 Part Names and Functions..............2- 3 2.3.1 Front Section ................. 2-4 2.3.2 Rear Section .................. 2-5 2.3.3 Winding unit (Optional) ..............2-6 2.3.4 Operation Panel ................

  • Page 30: Introduction

    CS9050, CS9150 2 Product Overview VJ-1304 Maintenance Manual 2.1 Introduction This chapter explains the features, part names, and functions of the printer. 2.2 Features The features of the printer are explained below. (1) Fast Print The new print head adopted on this printer performs fast to print images. Also, this printer prints up to 1355.5mm (when uni-directional print mode) or 1336.5mm (when bi-directional print mode) in width.

  • Page 31: Part Names And Functions

    CS9050, CS9150 VJ-1304 Maintenance Manual 2 Product Overview 2.3 Part Names and Functions Part names and functions are explained below. NOTE For the directions described in this document, refer to the following figure. Upper Rear Left Right Front Lower Rev.-01...

  • Page 32: Front Section

    CS9050, CS9150 2 Product Overview VJ-1304 Maintenance Manual 2.3.1 Front Section Table 2-1 Part Names and Functions of Front Section Name Function Media set lever This lever is used to fix or release the media. Operation panel This panel is used to set operational conditions, the status of the printer, and other functions.

  • Page 33: Rear Section

    CS9050, CS9150 VJ-1304 Maintenance Manual 2 Product Overview Table 2-1 Part Names and Functions of Front Section(Continued) Name Function Platen This is inside the front cover. There are heaters (platen hearter) inside to dry ink. 2.3.2 Rear Section Table 2-2 Part Names and Functions of Rear Section Name Function AC inlet...

  • Page 34: Winding Unit

    CS9050, CS9150 2 Product Overview VJ-1304 Maintenance Manual Table 2-2 Part Names and Functions of Rear Section(Continued) Name Function Waste fluid valve Open this valve to discharge the waste fluid from the waste fluid tank. In other case, close the valve. 2.3.3 Winding unit Table 2-3 Part Names and Functions of Winding Unit...
  • Page 35 CS9050, CS9150 VJ-1304 Maintenance Manual 2 Product Overview Table 2-3 Part Names and Functions of Winding Unit Name Function Operation panel Used for setting operation conditions, display of unit status. "Winding unit for VJ-1304" Rev.-01...

  • Page 36: Operation Panel

    CS9050, CS9150 2 Product Overview VJ-1304 Maintenance Manual 2.3.4 Operation Panel The operation panel is used to set operational conditions, display the status of the printer, and set other functions. The names and functions of the operation keys and status lamps are explained below. Operation manual 8, 9 Rev.-01...
  • Page 37 CS9050, CS9150 VJ-1304 Maintenance Manual 2 Product Overview (1) Operation Keys NOTE Some keys have multiple functions and names depending on the printer status (normal or setup menu display). See "2.4 Printer Status" p.2-11 for more details. Name Normal Setup menu display Changes the LCD monitor display to Changes the setup menu display [Menu] key...
  • Page 38 CS9050, CS9150 2 Product Overview VJ-1304 Maintenance Manual Name Normal Setup menu display [Power] key Turns the printer on and off. Turns the printer on and off. (2) LCD Monitor and Status Lamps Name Color Status Function Power lamp Green On The printer is switched on.

  • Page 39: Printer Status

    CS9050, CS9150 VJ-1304 Maintenance Manual 2 Product Overview 2.4 Printer Status The status of the printer is explained below. 2.4.1 Normal Indicates that the printer can print when media is loaded. Each setup concerning printing can be operated by using operation panel. Operation manual 2.4.2 Setup Menu...

  • Page 40: Selecting Panel Language And Panel Temperature

    CS9050, CS9150 2 Product Overview VJ-1304 Maintenance Manual 2.4.5 Selecting Panel Language and Panel Temperature This section describes how to select the language displayed in the operation panel. Follow the steps below to select the language. NOTE You can choose panel language and panel temperature as follows. Language:Japanese or English Temperature:Celsius or Fahrenheit 1.

  • Page 41: Specifications

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 3 Specifications 3 Specifications Introduction ..................... 3- 2 Product Specifications ................3- 2 Interface Specifications................3- 4 3.3.1 USB Interface Specifications ............3-4 3.3.2 Network Interface Specifications............ 3-5 Options/Supplies List ................3- 5 3.4.1 Options ..................3-5 3.4.2 Supplies ..................

  • Page 42: Introduction

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 3 Specifications 3.1 Introduction This chapter explains the specifications of the product, optional parts, and supplies. Installation environment requirements are also explained. 3.2 Product Specifications (1) Main Unit Specifications Item Specifications Model name VJ-1304 Plotting method On-demand piezo drive Motor driving method...
  • Page 43 CS9050, CS9150 VJ-1304 　 Maintenance Manual 3 Specifications Item Specifications 64Bit RISC CPU Memory 128MB Command MH-RTL (RTL-PASS) Interface Network Interface (IEEE802.3) ° After-heater OFF / 30 to 50 C (86 to 122F) ° Platen heater OFF / 30 to 50 C (86 to 122F) °...

  • Page 44: Interface Specifications

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 3 Specifications 3.3 Interface Specifications This section explains the specification of the interfaces Supported for this printer. 3.3.1 Network Interface Specifications Item Specifications Network type Ethernet IEEE802.3 Network I/F 10BASE-T / 100BASE-TX Auto-switching (RJ-45 connector twist pair cable) MDI / MDI-X Auto-switching Corresponding TCP/IP...
  • Page 45 CS9050, CS9150 VJ-1304 　 Maintenance Manual 3 Specifications (2) Other Supplies Name Model Sales units Waste fluid box RJ8000-HEB 1 box (1 piece per box) Polyester-knit wiper (for wipng PJ-POLYNITW 1 box cleaning wiper) (300 pieces per box) Rev.-01...

  • Page 46: Choosing A Place For The Printer

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 3 Specifications Choosing a Place for the Printer WARNING • Do not place the printer in a location under the following conditions. Doing so may cause the product to fall, become damaged, or cause injury. •...
  • Page 47 • Places where direct sunlight or excessive lighting are expected • Places where air conditioners blow directly • MUTOH recommends that the printer should be installed where air conditioning can be adjusted easily. (2) Required Space Install the printer on a flat surface that fulfills the following conditions.
  • Page 48 CS9050, CS9150 VJ-1304 　 Maintenance Manual 3 Specifications Rev.-01...

  • Page 49: Parts Replacement

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4 Parts Replacement Introduction ..................... 4- 4 Removal of Covers ................. 4- 5 4.2.1 Removing R Side Cover ..............4-6 4.2.2 Removing Operation Panel Unit ............ 4-9 4.2.3 Removing L Side Cover ............... 4-10 4.2.4 Removing Ink Holder (I/H) Cover..........
  • Page 50 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.4.2 Replacing PF_ENC Assembly............4-42 4.4.3 Replacing PF_ENC Scale ............4-43 4.4.4 Replacing Heater and Thermistor Assembly ........ 4-44 Replacement of CR Driving Section Components ......4- 46 4.5.1 CR Motor Assembly..............4-46 4.5.2 Replacing CR Origin Point Sensor ..........
  • Page 51 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.9.2 Replacing P_REAR Sensor Assembly......... 4-83 4.10 Replacement of Cable Guide Section Components ......4- 84 4.10.1 Replacing CR Board Assembly............ 4-84 4.10.2 Replacing Ink Tube ..............4-86 4.10.3 Replacing CR Tape Wire ............. 4-89 4.11 Replacing Accessory Unit..............

  • Page 52: Introduction

    Do not disassemble the frame components and other components that are not instructed to disassemble in the manual. The machine has been assembled in the MUTOH factory with extremely high precision up to 1/100mm. If disassembled inappropriately, it may not restore its normal functionality.

  • Page 53: Removal Of Covers

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.2 Removal of Covers Before replacing any service parts in the machine, you must remove some external covers. This section describes the procedure to remove covers. (Rear side) Table 4-1 Cover Component List Part name L side cover Front cover...

  • Page 54: Removing R Side Cover

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.2.1 Removing R Side Cover 1. Move down the pressure lever backward. Part name Pressure lever cap Pressure lever cap screw × 10, P tight binding) × 2. Remove the pressure lever cap-retaining screw (M4 10, P tight binding: 1).
  • Page 55 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement × 4. Remove the waste fluid unit cover-retaining screw (tapping screw M3 6, S tight cup: 2) Part name Waste fluid cover waste fluid unit cover-retaining × screw (Tapping screw M3 6, S tight cup: 2) 5.
  • Page 56 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 9. Return the pressure lever forward and remove the R side cover to the upper right direction. 10. Replace the parts inside the product. 11. To reassemble the unit, reverse the removal procedure. Rev.-01...

  • Page 57: Removing Operation Panel Unit

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.2.2 Removing Operation Panel Unit Before removing the operation panel unit, perform the following work. • Removing the R side cover: "4.2.1 Removing R Side Cover" p.4-6 • Unlocking and moving the carriage. 1.

  • Page 58: Removing L Side Cover

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.2.3 Removing L Side Cover × 1. Remove the L side cover front screw (tapping screw M4 12, P tight binding black: 2). Part name L side cover L side cover inner screw ×...

  • Page 59: Removing Ink Holder (I/H) Cover

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.2.4 Removing Ink Holder (I/H) Cover NOTE Before removing the ink holder (I/H) cover, remove the following parts. • R side cover: "4.2.1 Removing R Side Cover" p.4-6 1. Remove the ink cartridge. ×...

  • Page 60: Removing Front Cover

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.2.5 Removing Front Cover 1. Open the front cover. 2. Remove the front cover by pulling it toward the direction of the arrow shown below. Part name Front cover Front cover receiver NOTE Do not remove the front cover by force.It may damage or deform the resin.

  • Page 61: Removing Top Cover

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.2.6 Removing Top Cover NOTE Before removing the top cover, remove the following parts. • Front cover: "4.2.5 Removing Front Cover" p.4-12 × 1. Remove the top cover front side-retaining screw (round head spring screw M3 5: 2).

  • Page 62: Removing Media Guide F

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.2.7 Removing Media Guide F × 1. Remove the media guide F lower-side screw (cup screw M3 6 Ni-3bk: 10). Part name Media guide F Media guide F screw × (cup screw M3 6 Ni-3bk) ×...

  • Page 63: Removing Media Guide R2

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.2.8 Removing Media Guide R2 × 1. Remove the media guide R2-retaining screw (tapping screw M3 6, S tight cup: 11). The number of screws varies depending on models. Part name Rear cover Media guide R2-retaining screw...

  • Page 64: Removing Scroller Receiver (L, R)

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.2.9 Removing Scroller Receiver (L, R) × 1. Remove the scroller receiver L-retaining screw (tapping screw M3 6, S tight cup: 2). Part name Scroller receiver L screw × (tapping screw M3 6, S tight cup) Scroller receiver L...
  • Page 65 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement NOTE There are two hole to attach the scroller receiver on the frame side. See the right of illustration below for the hole for VJ-1304. Make sure that the part is attached to the appropriate position. Part name Attachment hole for scroller receiver of VJ-1304 Screw holes for fixing scroller receiver...

  • Page 66: Assembling Of Scroller Receiver L And R

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.2.10 Assembling of Scroller Receiver L and R NOTE Before assembling scroller receiver, remove the following part. • Scroller receiver: "4.2.9 Removing Scroller Receiver (L, R)" p.4-16 1. Attach the two position adjustment scroller roller shafts to the part A shown below of scroller receiver L (or R).
  • Page 67 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 3. From the other side of scroller receiver L (or R) explained in step 1 and 2, insert the scroller receiver R and fix the scroll receiver roller set in step 2. Part name Scroller roller shaft R Scroller receiver L...
  • Page 68 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 6. From the other side of the scroller receiver R (or L) as shown below, insert the scroller roller shaft R and fix the scroller receiver roller. Part name Scroller roller shaft R Scroller receiver R 7.

  • Page 69: Replacement Of Board Base Section Components

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.3 Replacement of Board Base Section Components This section describes replacement procedures of power board assembly, main board assembly, and cooling fan. CAUTION When you handle a circuit board, do not touch any elements on it with bare hands. Doing so may cause electrostatic discharge and damage the elements.

  • Page 70: Removing Main Board Bracket

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement (2) Replacing Cooling Fan (5V) 1. Remove the cooling fan (5V) cable from the clamp. 2. Remove the cooling fan (5V) connector. × 3. Remove the fan bracket screw (tapping screw M3 6, S cup: 2).
  • Page 71 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement Table 4-2 Connectors to Main Board Assembly Connector # of pins Color Connect to Remarks White Power board assembly Connected to CN301 by using DC cable assembly. Black Operation panel unit assembly Black CR board assembly J203 Connected to J203 by using CR...
  • Page 72 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement Table 4-2 Connectors to Main Board Assembly (Continued) Connector # of pins Color Connect to Remarks Natural HEATER CONT board color SODIMM 128MB 2. Remove the cable from the three clamps on the main board bracket. Part name Board bracket Clamp...
  • Page 73 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement × 4. Remove the board bracket-retaining screws (tapping screw M3 6, S tight cup: 5). Part name Main board bracket Main board bracket-retaining screw × (tapping screw M3 6, S tight cup) 5.

  • Page 74: Replacing Main Board Assembly

    4. Install the parameters and firmware by following the instructions in "7.3 Working with MUTOH Maintenance Engineer Assistant" p.7-8 "7.4 Working with MUTOH Service Assistance" p.7- 5. Perform adjustment on media edge sensor and the P_REAR sensor by following the instructions in "7.2 Adjustment Item"...

  • Page 75: Replacing Heater Cont Board Assembly

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.3.4 Replacing HEATER CONT board assembly 1. Remove the cable from the five brackets at the top of the HEATER CONT board assembly. Part name Board bracket Clamp 2. Remove the following connectors from the HEATER CONT board assembly. Table 4-3 Connectors to HEATER CONT board assembly Connector # of...
  • Page 76 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement Table 4-3 Connectors to HEATER CONT board assembly (Continued) Connector # of Color Connect to Remarks pins Unused Unused Unused Unused Unused White Main board assembly Connected to J46 by using power cable assembly between MAIN - CNT.

  • Page 77: Replacing Heater Relay Board Assembly

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement × 5. Remove the HEATER CONT board-retaining screw (cup screw M3 6 white: 9). Part name HEATER CONT board assembly HEATER CONT board assembly screw × (cup screw M3 6 white) 6.
  • Page 78 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement Table 4-4 Connectors to HEATER RELAY board assembly Connector # of Color Connect to Remarks pins White HEATER CONT board Connected to J23 by using AC cable assembly between CNT - RLY.

  • Page 79: Replacing Power Board Assembly

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement × 5. Remove the relay board assembly retaining screws (cup screw M3 6 white: 9). Part name Relay board assembly Relay board assembly screw × (cup screw M3 6 white) 6. Replace the relay board assembly. 7.
  • Page 80 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 1. Remove the following connector from the power board assembly. Table 4-5 Connectors to Power Board Assembly No. Connector No. # of pins Color Connect to Remarks CN301 White Main board assembly Connected to J1 by using DC cable assembly.
  • Page 81 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4. Remove the three cables from clamp of the front side of HEATER-RELAY board bracket. Part name HEATER-RELAY board bracket Clamp × 5. Remove the power board bracket-retaining screw (tapping screw M3 6 S tight cup).

  • Page 82: Replacing Fuse

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement × 6. Remove the power board assembly-retaining screw (cup screw M3 6 white: 9). Part name Power board assembly Power board screw × (cup screw M3 6 white) 7. Replace the power board assembly. 8.
  • Page 83 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 1. Pick up the fuse using a finger on the center of the part and remove it. Part name Fuse 2. Replace the fuse. × 3. Remove the two screws (pan head small screw M4 6) retaining the noise filter to fuse AC cable assembly and fuse to terminal block AC cable assembly.
  • Page 84 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 7. Remove the protect cover on the top of terminal block, then remove the screws retaining the fuse to terminal block AC cable assembly to terminal block. Part name Protect cover of terminal block Screws retaining the fuse to terminal block AC cable assembly...

  • Page 85: Replacing Inlet Assembly

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.3.8 Replacing Inlet Assembly NOTE Before replacing the inlet assembly, remove the following parts. • Media guide R2: "4.2.8 Removing Media Guide R2" p.4-15 (1) Removing Cooling Fan (24V) × 1. Remove the screw retaining the cooling fan (24V) (pan head small screw M 4 30: 2).
  • Page 86 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement • When reassembling the cooling fan, spread the fan seal (shown in the diagram below) under the fan, then screw the fan on it Part name Fan seal • Installation direction of the cooling fan assembly (sealing surface and cable pulling direction) is specified.
  • Page 87 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement (2) Replacing Inlet Assembly × 1. Remove the inlet assembly-retaining screws (round head spring screw (finishing) M3 10: 2). Part name Inlet assembly connector Inlet assembly Inlet assembly screw (round head spring screw ×...

  • Page 88: Replacement Of Pf Driving Section Components

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.4 Replacement of PF Driving Section Components 4.4.1 Replacing PF Motor Assembly NOTE Before replacing parts in the PF motor assembly, remove the following covers. • L side cover: "4.2.3 Removing L Side Cover" p.4-10 •...
  • Page 89 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement × 3. Remove the screw (round head spring screw M3 6: 1) retaining PF encoder fixing board t2 to PF bracket, then remove the PF encoder fixing board t2. Part name PF bracket Screws retaining PF encoder fixing board t2 (round head...

  • Page 90: Replacing Pf_Enc Assembly

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.4.2 Replacing PF_ENC Assembly NOTE Before replacing parts in the PF_ENC assembly, remove the following covers. • L side cover: "4.2.3 Removing L Side Cover" p.4-10 • Rear cover: "4.2.8 Removing Media Guide R2" p.4-15 1.

  • Page 91: Replacing Pf_Enc Scale

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.4.3 Replacing PF_ENC Scale NOTE Before replacing parts in the PF_ENC scale assembly, remove the following parts. • L side cover: "4.2.3 Removing L Side Cover" p.4-10 × 1. Remove the ENC holder-retaining screw (tapping screw M3 6, P tight cup).

  • Page 92: Replacing Heater And Thermistor Assembly

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.4.4 Replacing Heater and Thermistor Assembly (1) Replacing After-heater 1. Remove the media guide F. "4.2.7 Removing Media Guide F" p.4-14 2. Remove the connectors from both AFT_H relay assembly and AFT_T relay assembly. 3.
  • Page 93 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement × 3. Remove the media guide stay b-retaining screw (cup screw M3 6 Ni-3 bk: 5), and remove the media guide stay b. Part name Media guide stay b Media guide stay b-retaining ×...

  • Page 94: Replacement Of Cr Driving Section Components

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.5 Replacement of CR Driving Section Components 4.5.1 CR Motor Assembly NOTE Before replacing parts in the CR motor assembly, remove the following covers. • R side cover: "4.2.1 Removing R Side Cover" p.4-6 •...

  • Page 95: Replacing Cr Origin Point Sensor

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 6. Remove the screws retaining the CR motor assembly to the CR motor mounting material (cup screw M4 × 8: 4). Part name CR motor mounting material CR motor screw × (cup screw M4 CR motor 7.
  • Page 96 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 2. Pull out the CR_HP cable assembly connector from the CR_HP sensor. Part name Hook CR_HP sensor Connector 3. Release the hook retaining the CR_HP sensor, then remove the CR_HP sensor. 4.

  • Page 97: Replacing Lever Sensor

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.5.3 Replacing Lever Sensor NOTE Before replacing the lever sensor, remove the following covers. • R side cover: "4.2.1 Removing R Side Cover" p.4-6 1. Move down the pressure lever forward (downward). 2.

  • Page 98: Replacing T Fence

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.5.4 Replacing T Fence NOTE Before replacing the T fence, remove the following covers. • R side cover: "4.2.1 Removing R Side Cover" p.4-6 • L side cover: "4.2.3 Removing L Side Cover" p.4-10 1.
  • Page 99 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement CAUTION When removing the T fence, note the following. • Do not pull the T fence by force; the fence guide can be easily broken. • Pay attention not to damage or break the T fence. 3.

  • Page 100: Side View

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 6. Insert the T fence into the CR encoder assembly. Part name T fence CR encoder assembly 7. Install the T fence to the fence guide. side view Part name T fence Fence guide Slide the T fence in the order of arrows shown above to install.

  • Page 101: Replacing Cr Driven Pulley And Cr Belt

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.5.5 Replacing CR Driven Pulley and CR belt NOTE Before replacing CR driven pulley assembly and CR belt, remove the following covers. • R side cover: "4.2.1 Removing R Side Cover" p.4-6 •...

  • Page 102: Replacing Pressure Arm Assembly

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.5.6 Replacing Pressure Arm Assembly This section describes how to replace the pressure spring, pressure roller assembly, and pressure arm assembly. (1) Replacing Pressure Spring 1. Remove the spring attached to pressure bracket and pressure arm using spring hook, tweezers, or longnose pliers.
  • Page 103 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement (2) Replacing Pressure Arm Assembly 1. Remove the media guide R2. "4.2.8 Removing Media Guide R2" p.4-15 × 6, Ni-3bk: 5 2. Remove the media guide stay a screw (cup screw M3 ), and tilt it to the far side.

  • Page 104: Replacement Of Head Section Components

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.6 Replacement of Head Section Components 4.6.1 Replacing Print Head NOTE • Before replacing the print head, remove the R side cover or the top cover. "4.2.1 Removing R Side Cover" p.4-6 "4.2.6 Removing Top Cover"...
  • Page 105 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 5. Remove the CR board cover. × 8 W 6. Remove the cable cover L-retaining screw ( round head spring screw M3 sems ) (tapping screw × 8, S tight cup: 1). Part name Cable cover L screw ×...
  • Page 106 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 9. While rotating the damper fixing material, remove the eight ink tubes from the damper fixing material hook. Part name Ink tube Damper fixing material 10. Remove the damper fixing material. 11.
  • Page 107 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement Part name Flat-head driver insertion point Damper assembly × 12. Remove the damper locating material-retaining screw (round head spring screw M3 6 W sems: 2). Part name Damper locating material Damper locating material screw ×...
  • Page 108 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement CAUTION • The QR code label on the print head should be written down for later use or kept in a safe place. • Do not touch the nozzles of the print head. Make sure that the nozzles do not get any dust. •...

  • Page 109: Replacing Cutter Holder Assembly

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.6.2 Replacing Cutter Holder Assembly Replacing Cutter Holder Assembly NOTE Before replacing parts in the cutter holder assembly, remove the following parts referring to the instructions shown below. Removing the cable cover L, R: refer to "4.6.1 Replacing Print Head"...
  • Page 110 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement Replacing Cutter Solenoid Assembly 1. Remove the cutter holder assembly. 2. Push the tab of the CR lock kicker with a sharp-pointed tool or a flat-head driver to remove the CR lock kicker.
  • Page 111 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement NOTE When installing the cutter solenoid, note the following. • Joint the cutter cap and the CR lock kicker, push down the cutter cap and the CR lock kicker together to install them onto the cutter holder. Part name CR lock kicker Cutter cap...
  • Page 112 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement Replacing Assembly CR_ENC 1. Remove the cutter holder assembly. × 2. Remove the CR_ENC assembly-retaining screw (round head spring screw M 3 8 W sems: 1). Part name Mounting plate screw CR_ENC assembly CR_ENC assembly screw (round head spring screw M 3...
  • Page 113 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement Replacing Assembly P_EDGE Sensor 1. Remove the cutter holder assembly. × 2. Remove the P_EDGE sensor assembly-retaining screw (M3 6, P tight cup: 1). Part name P_EDGE sensor assembly screw × 6, P tight cup) P_EDGE sensor assembly 3.

  • Page 114: Replacement Of Maintenance Section Components

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.7 Replacement of Maintenance Section Components 4.7.1 Removing Maintenance Base Assembly NOTE • When replacing the parts inside the maintenance assembly, make sure to clear the following counter parameters. • “Waste Ink” or “Cleaning”: "6.3.1 Counter Display Menu"...
  • Page 115 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 2. Pull up the pressure lever. Part name Pressure lever × 3. Remove the lock bracket-retaining screw (tapping screw M3 6, S cup tight: 1). Part name Head lock-retaining screw × (tapping screw M3 6, S cup tight)
  • Page 116 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 5. Remove the motor relay connector. 6. Remove the wiper phase sensor connector. Part name Wiper phase sensor connector Pump unit × 7. Remove the maintenance base 1 front part-retaining screw (tapping screw M3 6, S tight cup: 2).
  • Page 117 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement × 8. Remove the maintenance base 1 rear part-retaining screw (tapping screw M3 6, S tight cup: 2). Part name Maintenance base 1-retaining × screw (tapping screw M3 6, S tight cup) Maintenance base 1 9.

  • Page 118: Replacing Maintenance Assembly

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.7.2 Replacing Maintenance Assembly This section describes how to replace the maintenance assembly. Maintenance assembly consists of pump cap assembly, frame cap, cap slider, cap head, and cap spring. NOTE Before removing the pump cap assembly, remove the following parts. •...

  • Page 119: Replacing Cleaner Head (Cleaning Wiper)

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 5. Attach the maintenance base 1 to where it is. 6. To reassemble the unit, reverse the removal procedure. 4.7.3 Replacing Cleaner Head (Cleaning Wiper) NOTE Before replacing the cleaner head, remove the following covers. •...
  • Page 120 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement NOTE When removing the cleaner head, note the following. • Do not touch the cleaner head with your bare hands. • Make sure that the cleaner head get no dust or oil. •...

  • Page 121: Replacement Of Ink Supply Section Components

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.8 Replacement of Ink Supply Section Components Four Ink Holder (I/H) assemblies are installed in this product. The replacement procedures for one of these I/H assemblies are explained in this section. NOTE Before replacing parts in the I/H assembly, remove the following covers.
  • Page 122 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4. Remove the joint screw (M6) connecting the I/H assembly and the SUS pipe, and remove the o-ring inside. Part name Joint screw I/H assembly × 10, S cup: 2). 5. Remove the screw retaining the I/H assembly to the I/H base (tapping screw M3 6.

  • Page 123: Replacing Ink Sensor Assembly

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.8.2 Replacing Ink Sensor Assembly NOTE Before replacing the ink ID sensor assembly, remove the following parts. • I/H assembly: "4.8.1 Replacing Ink Holder (I/H) Assembly" p.4-73 1. Detach the ink ID sensor assembly cable from the hooks (2 pieces) on the back of the I/H assembly. ×...
  • Page 124 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4. Release the tab of the frame assembly needle, push down and slide it sideways (see the directions of the arrows), then remove the cartridge frame assembly. Part name Frame assembly needle Frame assembly needle tab ×...
  • Page 125 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 6. Replace the ink cable assembly. 7. To reassemble the unit, reverse the removal procedure. NOTE When reassembling the unit, note the following sensor fastening torque. • Ink NOT sensor: Slight overtorque may damage the parts. Gradually torque the sensor to avoid tightening it too much.

  • Page 126: Replacing Cover Sensor Assembly

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.8.3 Replacing Cover Sensor Assembly NOTE Before replacing the cover sensor assembly, remove the parts as follows. "4.2.1 Removing R Side Cover" p.4-6 "4.2.3 Removing L Side Cover" p.4-10 × 1. Remove the screw retaining the sensor cover (L/R) to the frame (tapping screw M3 6, S tight cup: 1 per cover).
  • Page 127 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 3. Detach the cable from the cover (L/R) sensor cable-retaining clamp.(The diagram below shows the cover R sensor). Part name Clamp Cover R sensor cable 4. Replace the cover sensor assembly. 5.

  • Page 128: Replacing Heater Junction Board

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.8.4 Replacing Heater Junction Board NOTE Before replacing the heater junction board, remove the parts as follows. "4.2.1 Removing R Side Cover" p.4-6 1. Remove the following connectors shown in the table below from the heater junction board. Table 4-7 Connectors to Heater junction board Connector # of...
  • Page 129 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement Table 4-7 Connectors to Heater junction board Connector # of Color Connect to Remarks pins Unused 2. Replace the power cable between CNT - JC and serial cable between MAIN - CNT. ×...

  • Page 130: Replacement Of Frame Section Components

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.9 Replacement of Frame Section Components 4.9.1 Replacing Suction Fan Assembly × 1. Remove the screw retaining the fan plate to the B frame (tapping screw M3 6, S tight cup: 3), then remove the suction fan assembly.

  • Page 131: Replacing P_Rear Sensor Assembly

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.9.2 Replacing P_REAR Sensor Assembly NOTE Before replacing parts in the P_REAR sensor assembly, remove the following covers. • Rear cover: "4.2.8 Removing Media Guide R2" p.4-15 1. Remove the PF_REAR sensor assembly connector from the main board assembly. 2.

  • Page 132: Replacement Of Cable Guide Section Components

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.10 Replacement of Cable Guide Section Components 4.10.1 Replacing CR Board Assembly NOTE Before replacing CR board assembly, remove the following covers. • Top cover: "4.2.6 Removing Top Cover" p.4-13 • CR board cover: refer to the instructions up to step 4 in "4.6.1 Replacing Print Head"...
  • Page 133 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement × 2. Remove the CR board assembly-retaining screw (tapping screw M3 8, S tight cup: 4). Part name CR board screw × (tapping screw M3 8, S tight cup) CR board CR board mounting plate 3.

  • Page 134: Replacing Ink Tube

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.10.2 Replacing Ink Tube NOTE Before replacing the ink tube, remove the following covers. • R side cover: "4.2.1 Removing R Side Cover" p.4-6 • I/H cover: "4.2.4 Removing Ink Holder (I/H) Cover" p.4-11 •...
  • Page 135 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4. Remove the CR board cover. Up to step 4 in "4.6.1 Replacing Print Head" p.4-56 5. Remove the CR tape wire from the CR board. 6. Remove the screw retaining the bearer mounting material and the bearer fixing material (tapping screw ×...
  • Page 136 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 2. Loosen the joint screw (M6) connecting the ink tube and the cartridge pipe. Part name Joint screw (M6) Cartridge pipe 3. Remove the ink tube. 4. Remove the following parts from the ink tube. •...

  • Page 137: Replacing Cr Tape Wire

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.10.3 Replacing CR Tape Wire CAUTION • Before replacing board or connecting/removing tape wire (FFC), unplug the power cable and leave the printer for a while. Or board may be damaged by overcurrent. •...
  • Page 138 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 3. Take the CR tape wire off the clamp (one point) nearby the R frame cable inlet (I/H assembly side). Part name CR tape wire Clamp × 4. Remove the bearer holder-retaining screw (round head spring screw M3 6: 2), then remove the bearer holder.
  • Page 139 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 6. Remove the following parts from the I/H backing plate. • Tube guide film • Steel bearer assembly • CR cable (3 cables) Part name Tube guide film Steel bearer CR cable 7.

  • Page 140: Replacing Accessory Unit

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.11 Replacing Accessory Unit 4.11.1 Replacing Level Switch (Waste Fluid) 1. Remove the level switch (waste fluid) from connector. Part name Level switch (waste fluid) VJ16 Connector 2. Remove the level switch (waste fluid) from the cap of the waste fluid bottle assembly. 3.

  • Page 141: Replacing Take Up Unit

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.12 Replacing Take Up Unit This section describes the procedure to replace the Take Up unit. NOTE Have two or more people to replace the part of take up unit. 4.12.1 Removing Tension Arm ×...
  • Page 142 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement NOTE If the scroller is not in an horizontal position after the installation, loosen the fixing screw for scroller height. Loosen the screw for scroller height adjustment to adjust the horizontal balance. Part name Take up Unit Scroller receiver...

  • Page 143: Removing Take Up Unit Fixing Plate

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.12.2 Removing Take Up Unit Fixing Plate × 1. Remove the screws (hexagon socket head bolt M4 10: 4 pieces) that retain the take up unit fixing plate on the origin side. Part name Take up fixing bracket Screw that retains the take up...

  • Page 144: Removing Take Up Unit Cover

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 7. To reassemble the unit, reverse the removal procedure. 4.12.3 Removing Take Up Unit Cover NOTE Lower the release lever to the FREE side before removing the take up unit cover. 1.
  • Page 145 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 3. Detach the lever from the release cam. Part name Release cam Lever × 4. Remove the screws (binding head small screw M3 5: 7 pieces) that retain the take up unit cover. Part name Take up Unit cover Screws that retain the take up...

  • Page 146: Replacing Scroller

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.12.4 Replacing Scroller (1) Replacing Holding Roller 1. Remove the E ring (E-6) that retains the holding roller using a driver. Part name holding roller E ring that retains the holding roller (E-6) 2.

  • Page 147: Replacing Vj Take Up Unit Cnt Board Assembly

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement (3) Replacing Drive Collar × 1. Remove the screws (round head spring screw M3 8: 2 pieces) that retain the drive collar on the take up unit scroller (left). Part name Drive collar Screws that retain the drive collar (round head spring screw...
  • Page 148 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 2. Detach the motor cable, W_ON sensor relay assembly and the W_OFF sensor relay assembly from the connector to the VJ take up unit CNT board assembly that appears. Part name VJ take up unit CNT board assembly Motor cable...
  • Page 149 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement (2) Replacing VJ Take Up Unit CNT Board Assembly NOTE Remove the screw that retains the board chassis. "(1) Removing Board Chassis" p.4-99 1. Remove the cable of the DC cable assembly and the VJ take up unit SW board assembly from the connector to the VJ take up unit CNT board assembly.
  • Page 150 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 1. Detach the AC cable assembly and the DC cable assembly from the connector to the power board assembly (of take up unit section for foreign use). Part name Power board assembly (of take up unit section for foreign use) AC cable assembly DC cable assembly...
  • Page 151 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement (4) Replacing VJ Take Up Unit SW Board Assembly NOTE Remove the screws that retains the board chassis before replacing the VJ take up unit SW board assembly. "(1) Removing Board Chassis" p.4-99 1.
  • Page 152 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement × 3. Remove the screws (pan head small screw M3 8: 4 pieces) that retain the VJ take up unit SW board assembly on the SW mounting plate. Part name VJ take up unit SW board assembly Screw that retains the VJ take up unit SW board assembly (pan...
  • Page 153 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement (5) Replacing AC Cable Assembly NOTE Remove the screws that retains the board chassis before replacing the AC cable assembly. "(1) Removing Board Chassis" p.4-99 1. Remove the cable of the VJ take up unit SW board assembly from the connector to the VJ take up unit CNT board assembly.
  • Page 154 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement (6) Replacing DC Cable Assembly NOTE Remove the screws that retains the board chassis before replacing the DC cable assembly. "(1) Removing Board Chassis" p.4-99 1. Remove the screws that retain the DC cable assembly on the board chassis (round head spring screw ×...

  • Page 155: Replacing Cr_Hp Sensor, Lever Sensor

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.12.6 Replacing CR_HP Sensor, Lever Sensor (1) Replacing W_ON Sensor Relay Assembly, W_OFF Sensor Relay Assembly NOTE Remove the screws that retains the board chassis before replacing W_ON sensor relay assembly or W_OFF sensor relay assembly.
  • Page 156 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement (2) Replacing CR_HP Sensor, Lever Sensor NOTE Remove the screws that retains the board chassis before replacing the CR_HP sensor or the lever sensor. "(1) Removing Board Chassis" p.4-99 1. Remove the cable of the W_ON sensor relay assembly and W_OFF sensor relay assembly from the connector to the VJ take up unit CNT board assembly.
  • Page 157 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 3. Detach the W_ON sensor relay assembly and the W_OFF sensor relay assembly from the CR_HP sensor and lever sensor. Part name CR_HP sensor, the lever sensor W_ON sensor relay assembly, W_OFF sensor relay assembly 4.

  • Page 158: Replacing Peripheral Devices Of Vj Take Up Unit Motor Assembly

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement 4.12.7 Replacing Peripheral Devices of VJ Take Up Unit Motor Assembly (1) Replacing Drive Roller × 1. Remove the flat head screws (set screw (top cup point) M4 6: 2 pieces) that retain the drive roller on the drive axis C.
  • Page 159 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement × 1. Remove the screws (round head spring screw finishing M4 10: 3 pieces) that retain the motor mounting plate on the right of the inside chassis. Part name Motor mounting plate Screws that retain the motor mounting plate (round head ×...
  • Page 160 CS9050, CS9150 VJ-1304 　 Maintenance Manual 4 Parts Replacement Rev.-01 4-112...

  • Page 161: Self-Diagnosis Mode

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5 Self-Diagnosis Mode Introduction ..................... 5- 4 Preparation ....................5- 4 5.2.1 Preparations on Machine ............... 5-4 5.2.2 Starting Up ..................5-5 Operations in Self-Diagnosis Mode ............5- 6 5.3.1 Operating Self-Diagnosis Mode ............. 5-6 5.3.2 Diagnosis Items in Self-Diagnosis Menu ........
  • Page 162 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.7.5 Voltage Adjustment ..............5-33 5.7.6 Uni-D / Bi-D Low and High Adjustment ........5-36 5.7.7 Side Margin Adjustment Menu ............. 5-42 5.7.8 Test Printing Menu ............... 5-43 5.7.9 HeadWash Menu................5-44 5.7.10 Software Counter Initialization Menu..........
  • Page 163 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.13.5 General Endurance Menu............5-72 5.13.6 Endurance Running Check Menu ..........5-73 5.14 Media Feed Menu .................. 5- 73 5.15 ExControl Menu ..................5- 74 5.15.1 Version..................5-74 5.15.2 Sensor ..................5-75 5.15.3 Heater ..................

  • Page 164: Introduction

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.1 Introduction This chapter provides information on the self-diagnosis function. The self-diagnosis function adjusts the printing accuracy. It is used in the manufacturing process, adjustment, and maintenance. The self-diagnosis function is implemented in the system firmware. All functions are available from the operation panel.

  • Page 165: Starting Up

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.2.2 Starting Up To use the self-diagnosis function, you must first call up the self-diagnosis menu on the operation panel. The self-diagnosis menu is completely independent of the normal operation mode and self-diagnosis display mode.

  • Page 166: Operations In Self-Diagnosis Mode

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.3 Operations in Self-Diagnosis Mode This section explains how to operate in the self-diagnosis mode as well as providing the list of available diagnosis items. 5.3.1 Operating Self-Diagnosis Mode Follow the operation flow shown below to operate the self-diagnosis mode. For more detailed operation steps, refer to the flow chart of the applicable diagnosis item.
  • Page 167 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 4. To quit the diagnosis, press [Cancel] key in the operation panel. The system returns to an upper hierarchy of the diagnosis menu. 5. To exit the self-diagnosis menu, press [Power] key.

  • Page 168: Diagnosis Items In Self-Diagnosis Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.3.2 Diagnosis Items in Self-Diagnosis Menu The self-diagnosis menu includes the following diagnosis items. Diagnosis item Contents Reference Platen Adjustment Performs temperature setting for the pre-heater and platen "5.4 Platen ° Menu heater to 30 Adjustment Menu"...
  • Page 169 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode [<] key [Enter] key Platen Adjustment Me [Cancel] key [>] key [<] key [Enter] key Inspenction Menu [Cancel] key [>] key [<] key [Enter] key Ink Charging Menu [Cancel] key [<] key [>] key [Enter] key Adjustment Menu...
  • Page 170 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.4 Platen Adjustment Menu ° In the platen adjustment menu, you can set the temperature of the pre-heater and platen heater to 30 Parts assembly and adjustment should be done in the condition. * This item displays platen temperature only.

  • Page 171: Inspection Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.5 Inspection Menu In the inspection menu, you can perform various inspections on the circuit boards, sensors, and fans. The inspection menu includes the following diagnosis items. Table 5-1 Diagnosis Items for Inspection Menu Diagnosis Contents Reference...

  • Page 172: Memory Size Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode [<] key [Enter] key Ram Capacity Menu [Cancel] key [<] key [>] key [Enter] key Version Menu [Cancel] key [<] key [>] key [Enter] key Panel Menu [Cancel] key [<] key [>] key [Enter] key Sensor Menu...

  • Page 173: Version Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.5.2 Version Menu This menu displays the following contents about the firmware and MAIN board assembly. • Firmware version • Backup parameter version • Setting of dip switches of MAIN board assembly •...

  • Page 174: Operation Panel Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.5.3 Operation Panel Menu This menu is used to check the functions of the operation panel keys, LCD, and LEDs. (1) Operation Panel Key Check When you press a key in the operation panel, the name of the key is displayed on the LCD. To exit the operation panel key check, press [Cancel] key twice.

  • Page 175: Sensor Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.5.4 Sensor Menu This menu displays the sensor status on the operation panel. If the displayed sensor status does not match the actual machine status, replace or adjust the relevant sensor referring to the table below.
  • Page 176 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode [<] key CR_HP Sensor [>] key [<] key Waste Fluid Tank Sensor [<] key [>] key Wiper Sensor [>] key [<] key Cover Sensor [>] key [<] key Lever Sensor [>] key [<] key P_EDGE Sensor [<] key...

  • Page 177: Encoder Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.5.5 Encoder Menu This menu displays the detected values from the following encoders. • CR_ENC (Carriage) • PF_ENC (Media feed) NOTE For the encoder-detected values, the encoder pulse numbers are displayed in hexadecimal number. [<] key CR_ENC [>] key...

  • Page 178: History Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.5.7 History Menu This menu is used to check maintenance history and serious error history. This menu is used to check maintenance history and serious error history and to initialize serious error history. [<] key Maintenance history [<] key...
  • Page 179 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode [<] key Frequenc of the wiper blade used [>] key [<] key CR Motor driving (Unit : Operation count) (Ink tube reciprocating count and the function) [>] key [<] key PF Motor driving (Unit : 10m) [<] key [>] key Frequenc of printing...
  • Page 180 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode (2) Serious Error History Indicates serious error history. NOTE • The serious error history does not include CPU error. • The serious error history menu indicates the history up to 64. [<] key [<] key [>] key...

  • Page 181: Head Waveform Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.5.8 Head Waveform Menu This menu is used to check the head-driving waveform. * This function is used in factory only. NOTE • SHOT COUNT can be selected from 1 to 655. •...

  • Page 182: Ink Charging Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.6 Ink Charging Menu In the ink charging menu, you can charge ink. The ink charging menu includes the following items. Table 5-3 Ink Charging menu Charging item Contents InkCharge Performs initial ink charging. LittleCharge Performs a small amount of ink charging.

  • Page 183: Adjustment Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.7 Adjustment Menu In this menu, you can align the printing position and correct the media feed operation. The adjustment menu includes the following diagnosis menus. Table 5-4 Diagnosis Items in Adjustment Menu Diagnosis item Contents Reference...
  • Page 184 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode Table 5-4 Diagnosis Items in Adjustment Menu (Continued) Diagnosis item Contents Reference HeadWash Cleans the tubes and heads using cleaning liquid. "5.7.9 HeadWash Menu" p.5-44 Software counter Clears various software counters. "5.7.10 Software initialization Counter Initialization...

  • Page 185: Cr Return Position Adjustment Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.7.1 CR Return Position Adjustment Menu In this menu, you can adjust the CR return position (near end position of the carriage) on the origin side. “CR Return: Check” moves the carriage three times.. “CR Return: Input”...

  • Page 186: Head Nozzle Check Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.7.2 Head Nozzle Check Menu In this menu, you can check if the head nozzles that has been charged can discharge ink correctly by printing a sample printing. To check the head nozzle, follow the steps below. 1.
  • Page 187 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 4. If any abnormal conditions are found in the ink discharge status of the head nozzles, perform cleaning. "5.8 Cleaning Menu" p.5-48 5. After cleaning, make the machine print out head nozzle check patterns again. Media set If media is not set Finish...

  • Page 188: Skew Check Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.7.3 Skew Check Menu Feed the paper to check the skew size using sensor. When you select this item from the Adjustment Menu, the printer feeds the loaded media by one pass and checks difference of the media edge positions before and after the media feed detected by the sensor.

  • Page 189: Head Slant Check Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.7.4 Head Slant Check Menu Table 5-6 Head Slant Items Items Contents Head slant: slant Head slant check: horizontal direction Head slant: vertical Head slant check: vertical direction (1) Horizontal Direction Checking This menu prints out a sample printing to check for head slant in the horizontal direction.
  • Page 190 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 4. If any head slant is found, perform mechanical adjustment. "7.8 Head Alignment (Horizontal Height)" p.7-71 5. After mechanical adjustment, make the machine print out head nozzle check patterns again. Display during adjustment printing Finish printing [<] key Finishes printing...
  • Page 191 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 4. If any head slant is found, perform mechanical adjustment. "7.9 Head Alignment (Vertical Slant)" p.7-73 5-31 Rev.-01...
  • Page 192 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5. After mechanical adjustment, make the machine print out head nozzle check patterns again. Display during adjustment printing Finish printing [<] key Finishes printing [>] key [<] key Outputs pattern [>] key Rev.-01 5-32...

  • Page 193: Voltage Adjustment

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.7.5 Voltage Adjustment This menu is used to adjust the voltage of VSD 3 small dot so that the print position will be corrected. Check the small dot is on the center of the middle dots in the CR direction. When adjusting, change the voltage up to 5V (0.1V increment) considering the current voltage as a basis.
  • Page 194 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode The following figure shows a case for 240 CW. [Enter] key If media is not set Media set If head gap is PG-Low Change head gap (to PG-Low) If the temperature of the pre-heater and platen heater is below 42 C Finish warm-up * Pressing [Cancel] key stops control and start printing...
  • Page 195 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode A: Print direction B: Adjust the voltage so that the small dot printed positions (shown as dot-line) are the same with the middle dot printed positions (in the CR direction). C: Executed adjustment item is printed like this. Items Speed 240 CW...

  • Page 196: Uni-D / Bi-D Low And High Adjustment

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.7.6 Uni-D / Bi-D Low and High Adjustment Adjusts the gap of the print heads (in the CR moving direction) when the head is in the PG Low or High and the print position of the head in repeatability printing.
  • Page 197 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 3. Check the printed pattern of CW adjustment. • The following shows a case for Uni-D Low 240B Print. Prints the pattern in the order of 1A to 4B. Uni-Lo 240CPS 4B 4A 3B 3A 2B 2A 1B A: Media feed direction...
  • Page 198 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode C: Executed adjustment item is printed like this. Bi-D 240: Bi- Lo/Hi 240 CPS Bi-D 320: Bi- Lo/Hi 320 CPS Bi-D 240B: Bi- Lo/Hi 240 CPS Banner Bi-D 320B: Bi- Lo/Hi 320 CPS Banner * Either “Lo”...
  • Page 199 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode Check the print patterns of origin, center, and opposite side to adjust the gap equally. If any abnormal conditions are found, identify the gap of the print positions and enter it as the CW adjustment parameter.
  • Page 200 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode (1) A case for “Print1” or “Print2” is selected. * The sample image is in common with Bi-D and Uni-D. Select “Print2” when adjusting Print 2 If media is not set Media set If head gap is PG-High Change head gap (to Low)
  • Page 201 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode If Bi-D is selected, the parameter input process is as shown below. (The following shows a case for “Bi-D 240 - Setup” is selected.) [<] key Press [Setting/Value+] or [Setting/Value-] key to change unit to pulse 1 pulse = 1/2880 inch [<] key...

  • Page 202: Side Margin Adjustment Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.7.7 Side Margin Adjustment Menu This menu is used to adjust the printing margins. To adjust the margins, follow the steps below. 1. Set media as necessary. 2. The printer detects the media size and the size is displayed on the operation panel. 3.

  • Page 203: Test Printing Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.7.8 Test Printing Menu In this menu, you can print out adjustment patterns for checking various adjustment items. The actual procedure is as follows. 1. Set media as necessary. 2. After media is set, the machine prints out the following test printings. •...

  • Page 204: Headwash Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.7.9 HeadWash Menu This menu is used to purge ink and clean the heads at the end of the manufacturing process and before print head replacement. The actual procedure is as follows. 1.

  • Page 205: Software Counter Initialization Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.7.10 Software Counter Initialization Menu This menu is used to initialize the software counters such as the waste ink counter. NOTE The counters are initialized before delivery. Do not initialize them during maintenance. The software counters that can be initialized through this menu are as follows.

  • Page 206: Feed Pitch Check Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.7.11 Feed Pitch Check Menu In this menu, you can check the media feed amount for one band by reviewing a sample printing.There is no adjustment items. To check the feed pitch, follow the steps below. 1.

  • Page 207: Solid Print Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.7.12 Solid Print Menu This menu is used to print solid print patterns with head on both ends. • Print pattern Specified color nozzles of both series A and B Nozzles for series B only Nozzles for series A only 20mm A: Media feed direction...

  • Page 208: Cleaning Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.8 Cleaning Menu In this menu, you can clean ink from the print heads. The cleaning menu includes the following diagnosis items. Table 5-10 Diagnosis Items in Cleaning Menu Diagnosis item Contents Economy Performs economy cleaning.

  • Page 209: Sample Printing Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.9 Sample Printing Menu This menu prints out a sample printing. The sample printing menu includes the following items. Table 5-11 Diagnosis Items in Sample Printing Menu Diagnosis item Contents Adjustment pattern ALL Prints adjustment pattern.

  • Page 210: Adjustment Pattern All

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.9.1 Adjustment pattern ALL Confirms printing and prints adjustment pattern. If media is not set Media set If head gap is PG-Low Change head gap (to PG-Low) If the temperature of the preheater and platen heater is below 42 C Finish warm-up [>]key...

  • Page 211: Dot Pattern

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.9.4 Dot pattern Prints dot diameter check pattern [<] key [>] key [<] key [>] key [<] key [>] key [<] key [>] key [<] key [>] key [<] key [>] key [<] key [<] key [>] key...

  • Page 212: Time Check

    Confirms the date and time controlled by RTC (Real Time Clock) on the MAIN board assembly. NOTE You cannot set the date and time using this menu. In that case, use the time setting function of “MUTOH Maintenance Engineer Assistant”. "7.3.8 Date & Time Setting" p.7-29 [Enter] key 5.11 Parameter Menu...

  • Page 213: Parameter Initialization Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.11.1 Parameter Initialization Menu This menu initializes the adjustment parameters. The parameters that can be initialized through this menu are as follows. • Uni-D / Bi-D parameter, wiper, CR motor, PF motor, pump, waste ink •...
  • Page 214 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode (1) Voltage Offset This menu updates the voltage offset parameter (VSD3 small dot). Table 5-13 Voltage offset item Items Contents 240 CW Adjusts the VSD 3-S at 240 cps / CW printing. 240 CCW Adjusts the VSD 3-S at 240 cps / CCW printing.
  • Page 215 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode (2) Uni-D / Bi-D Low This menu updates the Uni-D / Bi-D adjustment parameter. or “Update 3: Uni/Bi High” [<] key [<] key [>] key [<] key [>] key [<] key [>] key [>] key [<] key...

  • Page 216: Parameter Update Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.11.2 Parameter Update Menu This menu updates the adjustment parameters. The parameters that can be updated through this menu are as follows. NOTE The updated parameters will not be stored in the flash memory unless the system power is turned OFF.
  • Page 217 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode (1) Head Rank This menu updates the head rank parameters. The head rank is used to determine the print head driving voltage and correct the head temperature. After head rank is entered, the system shifts to the Ink Charge Menu. [Enter] key [Enter] key Error will occur if input value is wrong.
  • Page 218 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode (2) Voltage Offset This menu updates the voltage offset parameter (VSD3 small dot). Table 5-14 Voltage offset item Items Contents 240 CW Adjusts the VSD 3-S at 240 cps. CW printing. 240 CCW Adjusts the VSD 3-S at 240 cps.
  • Page 219 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode (3) Uni-D / Bi-D Low and High This menu updates the Uni-D / Bi-D adjustment parameter. or “Update 4: Uni/Bi High” [<] key [<] key [>] key [<] key [>] key [<] key [>] key [>] key...
  • Page 220 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode (The following shows a case for “Uni-D 240” is selected.) If any parameter has been changed [<] key [<] key [Enter] key [>] key [<] key [>] key *Change the value by pressing [+] or [-] key -100 to 100 [<] key [>] key...
  • Page 221 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode (4) Side Margin This updates the side margin parameters. When any parameter has been changed [Enter] [Enter] key (5) Ink Not-filled Flag This updates the ink parameter. The setting items are as follows. •...
  • Page 222 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode (6) Serial Number Entry This is for entering the serial number. Enter Serial Number (digit by digit) [>] key [<] key [>] key [<] key [<] key [>] key [>] key [<] key [<] key [>] key...
  • Page 223 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode (7) Debug Bit update Updates the debug bit. This is a trial function for firmware. • Debug bit is displayed as a binary number. The factory-setting value and default value are as follows.

  • Page 224: Servo Setting

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.12 Servo Setting Changes the servo setting. * Do not change the parameters. This menu is basically for checking printer trouble (noise or vibration) and print quality. Table 5-15 Servo setting item Items Contents 240 cps CW...
  • Page 225 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode [>] key [<] key [>] key [<] key [>] key [<] key [>] key [<] key [Enter] key When selecting 240cps CW [<] key [<] key [>] key [<] key [>] key [>] key [<] key [<] key...
  • Page 226 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode The initial set value for each item is shown below. If the speed is same, the initial value for CW and for CCW will be the same. Table 5-17 Initial value for Servo setting Items Initial value at 240 cps...

  • Page 227: Endurance Running Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.13 Endurance Running Menu Performs endurance running of mechanicals and the head. The endurance running menu includes the following items. Table 5-18 Diagnosis Items in Endurance Running Menu Diagnosis item Contents Reference CR motor Performs carriage stroke.

  • Page 228: Cr Motor Endurance Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.13.1 CR Motor Endurance Menu This menu performs endurance running for the CR motor. You can operate the carriage stroke according to your desired settings. The available settings are shown below. Table 5-19 Set Items in CR Motor Endurance Menu Set item Contents...

  • Page 229: Pf Motor Endurance Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.13.2 PF Motor Endurance Menu This menu performs endurance running for the PF motor. You can drive the PF motor according to your desired settings. The available settings are shown below. Table 5-20 Set Items in PF Motor Endurance Menu Set item Contents...

  • Page 230: Pump Endurance Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.13.3 Pump Endurance Menu This menu performs endurance running for the pump motor assembly. You can drive the pump motor assembly according to your desired settings. The available settings are shown below.

  • Page 231: Print Head Endurance (Nozzle Print) Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode The pump endurance running sequence is as follows. 1. Pump endurance running starts. 2. Pump phase detection is performed. 3. Rotates with the specified suction speed. This rotation is counted as one cycle. Step 2 above is repeated the number of times specified as follows.

  • Page 232: General Endurance Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.13.5 General Endurance Menu This menu performs the general endurance running. You can operate various driving systems according to your desired settings. The available settings are shown below. Table 5-23 Set Items in General Endurance Menu Set item Contents Set value...

  • Page 233: Endurance Running Check Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.13.6 Endurance Running Check Menu In this menu, you can confirm the number of endurance running cycles that have been already finished. The number of endurance running cycles is stored in NVRAM in the system. Therefore, even if a serious error occurs during endurance running, you can confirm the number of finished cycles just before the occurrence of the serious error.

  • Page 234: Excontrol Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.15 ExControl Menu In this menu, you can diagnose the equipment on the controller board. Table 5-24 Controller Board Check Item Items Contents Remark Version Firmware, board revision Sensors Pre-heater thermistor, platen heater thermistor 1 and 2, after-heater thermistor, ink ID for each cartridges, ink NOT sensor for each cartridge, ink END sensor for each ink.

  • Page 235: Sensor

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.15.2 Sensor The status of the following sensors on the controller board is displayed. • Pre-heater thermistor sensor • Platen heater thermistor sensor 1 and 2 • After-thermistor sensor • Ink ID for each ink sensor •...

  • Page 236: Heater

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.15.3 Heater In this menu, you can check whether pre-heater, platen heater, and after-heater works properly or not. The ° printer sets the temperature at 50 C and controls the selected heater process. Press [Cancel] key to stop the operation.

  • Page 237: Paperinitial Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode 5.16 PaperInitial Menu In this menu, you can set the media detection method in the self-diagnosis mode. The default value is the same as the one in the normal operation mode. Select either Top &...
  • Page 238 CS9050, CS9150 VJ-1304 　 Maintenance Manual 5 Self-Diagnosis Mode Rev.-01 5-78...

  • Page 239: Maintenance Mode

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 6 Maintenance Mode 2 6 Maintenance Mode 2 Introduction ..................... 6- 2 Operations in Maintenance Mode 2............6- 2 6.2.1 Starting Up the Maintenance Mode 2 ..........6-2 6.2.2 Operating Maintenance Mode 2............. 6-3 Maintenance Menu..................

  • Page 240: Introduction

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 6 Maintenance Mode 2 6.1 Introduction This chapter provides information on the maintenance mode2. The maintenance mode2 provides the user with functions of displaying and initializing the life counters. It is used in the manufacturing process, adjustment, and maintenance. The maintenance mode2 is implemented in the system firmware.

  • Page 241: Operating Maintenance Mode

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 6 Maintenance Mode 2 6.2.2 Operating Maintenance Mode 2 "5.3 Operations in Self-Diagnosis Mode" p.5-6 6.3 Maintenance Menu The maintenance menu includes the following diagnosis items. Table 6-1 Diagnosis Items in Maintenance Menu Diagnosis item Contents Reference Counter: Indication...

  • Page 242: Counter Display Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 6 Maintenance Mode 2 6.3.1 Counter Display Menu This menu displays the life counters. It consists of the following diagnosis items. NOTE All life counters are displayed in decimal number. Table 6-2 Diagnosis Items in Counter Display Menu Diagnosis item Contents Used Ink K...
  • Page 243 CS9050, CS9150 VJ-1304 　 Maintenance Manual 6 Maintenance Mode 2 [<] key Ink consumption (K) counter [<] key [>] key Ink consumption (C) counter [>] key [<] key Ink consumption (M) counter [>] key [<] key Ink consumption (Y) counter [<] key [>] key Total number of printed copies...

  • Page 244: Counter Initialization Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 6 Maintenance Mode 2 6.3.2 Counter Initialization Menu This menu initializes the life counters. The parameters that can be initialized in this menu are as follows. Table 6-3 Diagnosis Items in Counter Initialization Menu Diagnosis item Contents Print Num.
  • Page 245 CS9050, CS9150 VJ-1304 　 Maintenance Manual 6 Maintenance Mode 2 [Enter] [<] key [<] key [>] key [<] key [>] key [>] key [<] key [>] key [<] key [>] key [<] key [>] key [<] key [>] key [<] key [>] key [<] key [<] key...

  • Page 246: Counter Print Menu

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 6 Maintenance Mode 2 6.3.3 Counter Print Menu This menu prints the life counter values. [Enter] key After media is set 6.3.4 Media Feed Menu This menu feeds media into the printer frontward or backward. The mechanical initialization should be performed, if it is not performed yet.

  • Page 247: Adjustment

    VJ-1304 Maintenance Manual 7 Adjustment Adjustment Introduction ..................... 7- 3 Adjustment Item..................7- 3 Working with MUTOH Maintenance Engineer Assistant..... 7- 8 7.3.1 Parameter Backup ............... 7-10 7.3.2 Jigs and Tools................7-10 7.3.3 Required Environment ..............7-11 7.3.4 Receiving Parameters..............7-17 7.3.5 Firmware Installation..............
  • Page 248 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.4.12 Downloading Individual Code ............7-58 7.4.13 Uploading Authorization Code............7-59 7.4.14 Referring Setup List Information........... 7-61 7.4.15 Referring Adjust Parameters ............7-63 7.4.16 Version Information ..............7-65 7.4.17 Quitting Application............... 7-66 PF Speed Reduction Belt Tension Adjustment ........7- 67 7.5.1 Jigs and Tools ................

  • Page 249: Introduction

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.1 Introduction This chapter provides information on necessary adjustment items and procedures. "10.4 Jigs and Tools" p.10-8 7.2 Adjustment Item This section describes the adjustment items required in part replacement procedures. When you adjust or replace any of the maintenance parts listed in “Table 7-1 Adjustment Item List”, you must always adjust the printout quality using the self-diagnosis function referring to Table 7-1“Adjustment Item List”...
  • Page 250 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment Table 7-1 Adjustment Item List (Continued) Part replaced or Adjustment Adjustment item Reference adjusted order Main board Parameter backup "7.3.1 Parameter assembly Backup" p.7-10 Firmware installation "7.3.5 Firmware Installation" p.7-19 Voltage input (no need for initial ink "(1) Head Rank"...
  • Page 251 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment Table 7-1 Adjustment Item List (Continued) Part replaced or Adjustment Adjustment item Reference adjusted order PF motor assembly PF speed reduction belt tension "7.5 PF Speed adjustment Reduction Belt Tension Adjustment" p.7-67 PF encoder assemblyy position "7.6 PF Encoder adjustment...
  • Page 252 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment Table 7-1 Adjustment Item List (Continued) Part replaced or Adjustment Adjustment item Reference adjusted order T fence CR encoder inspection "5.5.5 Encoder Menu" p.5-17 Uni-D / Bi-D Low Adjustment "5.7.6 Uni-D / Bi-D Uni-D / Bi-D High Adjustment Low and High Adjustment"...
  • Page 253 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment Table 7-1 Adjustment Item List (Continued) Part replaced or Adjustment Adjustment item Reference adjusted order Head rank input "(1) Head Rank" Carriage assembly p.5-57 (Continued) "5.13.4 Print Head Endurance (Nozzle Print) Menu" p.5-71 Print margin adjustment "5.7.7 Side Margin Adjustment Menu"...

  • Page 254: Working With Mutoh Maintenance Engineer Assistant

    • Mutoh Maintenance Engineer Assistant: The explanation is described below. The existing printers has been set up using this software. • Mutoh Service Assistance: Newly built software. Some of the specification has been added and revised. "7.4 Working with MUTOH Service Assistance" p.7-30 CAUTION Do not provide “MUTOH Maintenance Engineer Assistant”...
  • Page 255 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment Workflow for Firmware installation after MAIN board replacement Confirm IP Adress of Printer Operation for MUTOH Maintenance Engineer Assistant Set IP Address of PC Operation for operation panel Maintenance work Execute Board Manager mode...

  • Page 256: Parameter Backup

    The backup data can be used to restore the original system status, omitting some adjustment steps. 7.3.2 Jigs and Tools The following jigs and tools are required for MUTOH Maintenance Engineer Assistant operation. • Windows PC: • CPU: Pentium 400MHz or higher, Installed memory: 128MB or more •...

  • Page 257: Required Environment

    (1) Installing MUTOH Maintenance Engineer Assistant 1. Place the CD-ROM on the CD Drive tray of computer and explore the data from “My Computer“. 2. Find “MUTOH Maintenance Engineer Assistant” folder in the CD-ROM, drag and drop it to the desktop. (2) Creating Shortcut icon Create shortcut icon on the desktop to launch the “MUTOH Maintenance Engineer Assistant”...
  • Page 258 2. In the Language Check window, click “OK“ The software quits automatically. (5) Confirming IP Address of the Printer 1. Launch “Mutoh Maintenance Engineer Assistant” from the shortcut on the desk top. 2. Click [Setup (S)] on the main screen.
  • Page 259 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 3. From [Setup (S)] menu, select [Option] and check if the displayed address matches the printer IP address. The default printer IP address is “192.168.1.253”. Then, click [OK]. CAUTION • For the IP address, use the default value as much as possible. If you want to use other IP address, consult with the network administrator of the network to be connected.
  • Page 260 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 2. Right-click [Local Area Connection] and select [Properties]. 3. Double-click [Internet Protocol (TCP/IP)]. 4. In [IP address], input any value of “192.168.1.1” to “192.168.1.252” or “092.168.1.254”. Any numerical value between 1 and 252, or 254.
  • Page 261 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment CAUTION When the printer and PC are not directly connected with crossover cable but connected via hub, the IP address needs to be different from that of devices on the network to be connected.
  • Page 262 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment (8) Starting Board Manager Mode 1. When the printer is in the operation status or in the menu display status, press [Power] key to turn the printer off. 2. While holding down [<] key in the operation panel, press [Power] key.

  • Page 263: Receiving Parameters

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.3.4 Receiving Parameters This section describes the procedure to record backup parameters to the PC from the existing MAIN board assembly. To record backup parameters, follow the steps below. NOTE The extension of parameter file is “*.prm“ 1.
  • Page 264 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 5. In the “Save of receive parameter file” window, confirm the location to save and click [Save] to determine it. Backup parameter is saved. NOTE In the “Save of receive parameter file” window, the file name to be saved is specified automatically (you can change the file name).

  • Page 265: Firmware Installation

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.3.5 Firmware Installation This section describes the procedure to install the firmware. The NVRAM (Flash-Rom) on the MAIN board assembly stores the programs (firmware) that control the machine operations. When performing the following maintenance works, always install the firmware. •...
  • Page 266 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 2. Slide DIP SW 2 (SW3) to left (origin side). Item MAIN board DIP SW DIP SW 1 DIP SW 2 3. Turn the printer on with Board Manager Mode. "(7) Connecting Printer to PC" p.7-15 4.
  • Page 267 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment NOTE If there is no backup parameter is saved for some reason, such as parameter backup malfunction because MAIN board is damaged, etc., install the latest firmware, initialize NVRAM, then set parameters manually. "6.3.2 Counter Initialization Menu"...
  • Page 268 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment (2) Transferring Firmware The following explains the procedure to transfer firmware. Follow the steps below. NOTE When connecting the printer and PC on a one-to-one basis, use “crossover cable”. When connecting the printer and PC via hub, use “straight cable”. 1.
  • Page 269 • After the “Transfer completed” window is displayed, only the transfer of installation file from “MUTOH Maintenance Engineer Assistant” to the printer is completed, not program installation to the printer. Do not turn off the printer until installation to the printer finishes.
  • Page 270 Firmware installation to printer continues even after the “Transfer completed” window is closed. Check whether the program is properly installed from the operation panel. 1. When firmware transfer starts by “MUTOH Maintenance Engineer Assistant”, the LCD display on the printer’s operation control panel changes to [Program receiving].
  • Page 271 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 3. If the LCD displays [transfer complete], the buzzer sounds three times and only the Power LED turns on among all LEDs. ×××××× ×× 4. When [ bytes recv ( is numeric)] is displayed, installation completes.

  • Page 272: Sending Parameters

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.3.6 Sending Parameters NOTE Before sending parameters, perform the following work. • Receiving parameters: "7.3.4 Receiving Parameters" p.7-17 • Firmware installation: "7.3.5 Firmware Installation" p.7-19 NOTE The extension of parameter file is “*.prm“ 1.

  • Page 273: Sub Controller Installation

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 4. When sending completes and the “Send completed” window opens, click [OK]. NOTE Almost as soon as the “Send completed” window is displayed, parameter writing to printer also finishes. If writing to printer finishes successfully, the LCD displays the following: Transfer complete Buzzer sounds three times and only Power LED turns on.
  • Page 274 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 2. When the “Select of Install File” window opens, select the file to be transferred and click [Open]. * Click [Cancel] to return to the main window. 3. In the “Sub Controller Install check” window, click [OK] to start sending.

  • Page 275: Date & Time Setting

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.3.8 Date & Time Setting Sets date and time of the printer. These data has been transferred from PC to printer. The setting can be confirmed in the “Time setting” of the self-diagnosis function.

  • Page 276: Working With Mutoh Service Assistance

    Follow the procedure corresponding to the software you will use. • Mutoh Maintenance Engineer Assistant: The explanation is described below. The existing printers has been set up using this software. • Mutoh Service Assistance: Newly built software. Some of the specification has been added and revised. CAUTION Do not provide “MUTOH Service Assistance”...

  • Page 277: Required Environment

    (1) Installing MUTOH Service Assistance 1. Place the CD-ROM on the CD Drive tray of computer and explore the data from “My Computer“. 2. Find “MUTOH Service Assistance” folder in the CD-ROM, drag and drop it to the desktop. (2) Creating Shortcut icon Create shortcut icon on the desktop to launch the “MUTOH Service Assistant”...
  • Page 278 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment (4) Setting Language You can select either Japanese or English for menu and message display. If it is changed, the setting will be available by re-launch the software. Follow the steps below to change the setting. 1.
  • Page 279 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 2. Right-click [Local Area Connection] and select [Properties]. 3. Double-click [Internet Protocol (TCP/IP)]. 4. In [IP address], input any value of "192.168.1.1" to 192.168.1.252" or "192.168.1.254". Any numerical value between 1 and 252, or 254.
  • Page 280 [Login] button. The main menu changes and “MSA for technician” is displayed on the title bar. 4. Close the [Version] window. CAUTION Login name and Password are not disclosed in this manual. Contact a MUTOH dealer for the information. Rev.-01 7-34...
  • Page 281 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment NOTE When “MSA for User” starts up in English UI mode, the “MSA for Technician” mode is also displayed in English. You need to log off and log in after changing the language mode by selecting [Setting (S)] - [Language (L)] in Technician mode.
  • Page 282 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment (8) Starting the Printer You have to start the printer in a mode (described later) depending on the function you will use. The function and the corresponding start mode is listed below. NOTE If the start mode is not appropriate, an error message will be displayed.
  • Page 283 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment (8-b)Starting Board Manager Mode Starts the printer with Board Manager mode. Follow the steps below to start the printer with mode. 1. When the printer is in the operation status or in the menu display status, press [Power] key to turn the printer off.
  • Page 284 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment (9) Confirming Printer IP Address You can confirm the IP address of the printer either with Printer mode and Board Manager mode. Follow the steps below to confirm the IP address. (9-a)Confirming Printer IP Address with Printer Mode 1.
  • Page 285 * key: Any key other than [Power] key. (10)Selecting Printer Model and Confirming the IP Address 1. Double-click the shortcut icon (on the desktop) to start “Mutoh Service Assistance.exe” 2. Change the mode to “MSA for Technician”. "(6) Changing to Technician Mode" p.7-34 3.

  • Page 286: Date & Time Setting

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 4. When selecting a printer model, select the one from the combo box. By selecting a printer model, the corresponding functions will be activated. 5. Confirm that the displayed IP address matches the one of the printer.

  • Page 287: Editing Media Type

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment NOTE • The date and time information of PC is transferred directly. Check whether the information is correct or not. • Confirm that the printer is started with Board Manager mode. "(8-b) Starting Board Manager Mode" p.7-37 1.
  • Page 288 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 1. On the main menu of “MSA for Technician”, click [Media Type Edit]. 2. On the “Media Type Edit” window, click [Download]. Click [Cancel] to return to the main window. 3. On the “Media type download” window, click [OK].

  • Page 289: Downloading And Saving Error Log

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 5. Media type editing is finished, click [Upload]. 6. On the “Media type upload” window, click [OK]. The media type list will be updated. 7. On the “Media type upload” window, confirm the message that the upload is finished and click [OK].
  • Page 290 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 1. On the main menu of MSA for Technician, click [Error Log Download]. 2. On the “Error log download” window, click [Download Log]. NOTE You can download the log data by selecting [Operation (O)] - [Download (D)] in the “Error log download”...
  • Page 291 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 5. The download is finished, the result is displayed on the “Error log download” window. If the printer has no log data, <No data> is displayed on the window. 6. On the “Error log download” window, click [Save as].
  • Page 292 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment NOTE When referring error log, follow the steps below. 1. On the “Error log download” window, click [Open] Alternatively, select [File] - [Open]. 2. Click a log file (*.hst) you want to refer and click [Open].

  • Page 293: Updating Main Firmware

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.4.7 Updating Main Firmware Updates main firmware using MSA for Technician. NOTE Before the operation, make sure that the printer is started with Board Manager mode. "(8) Starting Board Manager Mode" p.7-16 1.

  • Page 294: Updating The Firmware Of Heater Controller

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 5. On the “Transfer completed“ window, click [OK] to close the window. CAUTION After the “Transfer completed” window is displayed, only the transfer of installation file from “MSA for Technician” to the printer is completed, not program installation to the printer. Do not turn off the printer until installation to the printer finishes.

  • Page 295: Receiving Parameters

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 3. On the “Heater controller F/W update” window, click [OK]. * Click [Cancel] to return to the main window. 4. While transferring the firmware data, “Communication situation” window is displayed. * Click [Cancel] to return to the main window. 5.
  • Page 296 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment NOTE If a communication error occurs after clicking [Yes] or [No], an error message will by displayed. On the error message window, click [OK] to return to main window. (1) Downloading Backup Parameters 1.

  • Page 297: Sending Parameters

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 2. On the “Parameter download“ window, click [OK]. 3. On the “Save the download parameter save” window, the file will be automatically named after the printer serial number. Choose the directory to save the file and click [Save].
  • Page 298 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 2. On the “Parameter upload” window, click [Yes] to start uploading the main board inheritance information. Click [No] to start uploading the backup parameters. * Click [Cancel] to return to the main window. (1) Uploading Backup Parameters 1.
  • Page 299 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment (2) Uploading Main Board Inheritance Information 1. On the “Parameter upload” window, click [Yes]. “Save the download parameter save” window is displayed. Click and select the file to upload, and click [Open]. (You cannot select any file with the extension other than *.bii.) * Click [Cancel] to return to the main window...

  • Page 300: Using Diagnostic Mode

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.4.11 Using Diagnostic Mode How to use the Diagnostic mode of MSA for Technician is explained below. Each function has a independent monitor window (henceforth, remote panel window). You can monitor the printer status viewing multi windows.
  • Page 301 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment (1) Ink System Click [Ink system] on the “Remote panel” window to monitor the ink status of connected printer. Description Indicates ink colors. Displays subtank sensor status. Green: Sensor is ON Red: Sensor is OFF Displays two-way valve status.
  • Page 302 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment (2) Smart Chip Information Click [Smart chip information] on the “Remote panel” window to monitor the ink cartridge status of connected printer. Description Displays following cartridge information. • Format check • Format •...
  • Page 303 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment Description Displays the information of following functions concerning pre-heater, platen heater, and after heater (top to bottom) • Print temperature • Wait temperature • Wait time over setting • Thermistor 1 - 4 * Each value is displayed in both C (Celsius) and F (Fahrenheit).

  • Page 304: Downloading Individual Code

    7.4.12 Downloading Individual Code How to download individual code of printer using MSA for Technician is explained below. Individual code is used for authorization code issue from the dealer of MUTOH INDUSTRIES LTD. NOTE Before the operation, make sure that the printer is started with Board Manager mode.

  • Page 305: Uploading Authorization Code

    7.4.13 Uploading Authorization Code How to upload an authorization code file from PC to printer using MSA for Technician is explained below. Send the individual code file to a dealer of MUTOH INDUSTRIES LTD to obtain an authorization code file. NOTE Before the operation, make sure that;...
  • Page 306 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 2. Browse to the folder where a authorization code file is saved, select the file and click [Open]. * Click [Cancel] to return to the main window. NOTE If you select an inappropriate file and click [Open], an error message will be displayed and returns to the main window.

  • Page 307: Referring Setup List Information

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.4.14 Referring Setup List Information How to refer the information of printer’s setup list using MSA for Technician is explained below. NOTE Before the operation, make sure that the printer is started with Printer mode. "(8-a) Printer mode"...
  • Page 308 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment (2) Referring Setup List Information from Backup Parameters (*.prm) 1. On the [Setup List] tab of MSA for Technician, click [Open]. 2. On the displayed window, click a backup parameter file, then click [Open]. * Click [Cancel] to return to the main window.

  • Page 309: Referring Adjust Parameters

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.4.15 Referring Adjust Parameters (1) Referring Adjust Parameters from Printer NOTE Before the operation, make sure that the printer is started with Printer mode. "(8-a) Printer mode" p.7-36 1. On the [Adjust Parameters] tab of MSA for Technician, click [receive].
  • Page 310 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment (2) Referring Adjust Parameters from Backup Parameters (*.prm) 1. On the [Adjust Parameters] tab of MSA for Technician, click [Open]. 2. On the displayed window, click a backup parameter file, then click [Open]. * Click [Cancel] to return to the main window.

  • Page 311: Version Information

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment NOTE The backup parameter file on the window can be referred after changing the window tab. Also, obtaining other parameter or opening a saved parameter file updates the contents. 7.4.16 Version Information How to confirm the version of the MSA is explained below.

  • Page 312: Quitting Application

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.4.17 Quitting Application How to quit the application is explained below. 1. On the main window of MSA for Technician, click [Exit] or [x] on the upper right of the screen to quit the application. * The values set in [Setup (S)] - [Option (O)] is saved and loaded when printer starts up next time.

  • Page 313: Pf Speed Reduction Belt Tension Adjustment

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.5 PF Speed Reduction Belt Tension Adjustment This section describes the procedure to adjust the tension of the PF speed reduction belt. When you have removed and installed the PF speed reduction belt, such as for PF motor removal, always adjust the PF speed reduction belt tension.

  • Page 314: Pf Encoder Assembly Position Adjustment

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment CAUTION During the operation, note the following points. • The PF speed reduction belt tension specification is 40.0 ± 2.0N • Since the specification includes the tension gauge error (1.5N), adjust to 40.0±0.5N in actual adjustment, setting the error limit to half of one graduation (0.5N).
  • Page 315 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment NOTE Align the PF encoder so that the encoder scale slit periphery came very close to the corners of the PF encoder. PF encorder scale come very close to this point. PF encorder scale PF encorder 3.

  • Page 316: Cr Belt Tension Adjustment

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.7 CR Belt Tension Adjustment This section describes the procedure to adjust the tension of the CR belt. When you have removed and installed the CR belt, adjust the CR belt tension. 1.

  • Page 317: Head Alignment (Horizontal Height)

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment CAUTION To align the graduation alignment pointer with the center line of driven pulley base, align the left side (viewed from the front of the printer) of the pointer with the center line as shown below.
  • Page 318 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 1. Start the system in self-diagnosis function mode and print the adjustment patterns in “Head Slant Check Menu 1”. "5.7.4 Head Slant Check Menu" p.5-29 2. Make adjustment based on the printed adjustment patterns. A: Check the slant at this point.

  • Page 319: Head Alignment (Vertical Slant)

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.9 Head Alignment (Vertical Slant) This section describes the procedure to adjust the head slant in vertical direction. After operation such as head assembly replacement, adjust the head slant according to the steps below. NOTE Before starting adjustment, remove the following parts.
  • Page 320 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 2. Make adjustment based on the printed adjustment patterns. A: Check the point to check the vertical slant angle. B: Media feed direction C: OK D: Move the vertical-slant adjusting tab to the right. E: Move the vertical-slant adjusting tab to the left.

  • Page 321: Cutter Holder Height Adjustment

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 3. Loosen the vertical-slant adjusting tab screw and move the tab left and right to adjust the head vertical angle. Part name Vertical-slant adjusting tab Vertical-slant adjusting tab screw 7.10 Cutter Holder Height Adjustment This section describes the procedure to adjust the cutter holder height.
  • Page 322 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment × 1. Loosen the screws ( 2) which fix cutter holder. Part name Cutter holder Screws fixing cutter holder 2. Place the jig cutter holder (VJ) on the front of pressure arm, which is the third one from the origin. Part name Pressure arm Platen...
  • Page 323 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 3. Place the cutter holder on the side face of the jig, set the cutter holder to the depression of the jig, and hold the cutter holder down from above. Make sure that the part indicated by a circle in the figure holds the cutter holder, fasten the tentatively-tightened screw fully and determine the cutter holder height.

  • Page 324: Pg Height Adjustment

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.11 PG Height Adjustment This section describes the procedure to check the carriage height (distance from the platen). 7.11.1 Jigs and Tools The following jigs and tools are required for carriage height (distance from the platen) check. •...

  • Page 325: Media Sensor Sensitivity Adjustment

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 4. Reverse the direction of the jig and move the carriage from the opposite side of the origin. 5. If the result of step 3 is NG, readjust the PG height by moving two height adjust cams on both left and right of carriage.

  • Page 326: P_Edge Sensor Sensitivity Adjustment

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment NOTE • When you adjust the sensor sensitivity, note the following; • Any ambient light, such as sun light or room light, does not interfere with the sensor. • Keep the media holding lever down so that the media is stable on the sensor during adjustment. If media is not securely held, the sensor detection accuracy may be decreased.
  • Page 327 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment (2) Adjustment Procedure To adjust the P_EDGE sensor, follow the steps below. 1. Start the system in self-diagnosis function mode. NOTE Start the self-diagnosis function before setting the test media. Otherwise, suction fan is not rotated and you cannot get correct setting value.
  • Page 328 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 9. Adjust the P_EDGE sensor adjusting volumes as shown below so that the value displayed in the operation panel becomes “216 ± 10”. Counterclockwise: Sensitivity increases Clockwise: Sensitivity decreases • Trimmer R361: Rough adjustment •...

  • Page 329: P_Rear Sensor Adjustment

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7.12.2 P_REAR Sensor Adjustment (1) Jigs and Tools The following jigs and tools are required for P_REAR sensor adjustment. • Test media: MF-3G (A4) "10.4 Jigs and Tools" p.10-8 (2) Adjustment Procedure To adjust the P_REAR sensor, follow the steps below.
  • Page 330 CS9050, CS9150 VJ-1304 　 Maintenance Manual 7 Adjustment 7. Adjust the P_REAR sensor adjusting volumes as shown below so that the value displayed in the operation panel becomes “216 ± 10”. Counterclockwise: Sensitivity increases Clockwise: Sensitivity decreases • Trimmer R371: Rough adjustment •...
  • Page 331 CS9050, CS9150 VJ-1304 　 Maintenance Manual 8 Maintenance 8 Maintenance Introduction ..................... 8- 2 Periodical Services ................. 8- 3 8.2.1 Periodical Replacement Parts............8-3 8.2.2 Parts need to be checked or replaced ........... 8-3 Part Life Information................8- 5 Lubrication/Bonding................8- 7 Transportation of Printer................

  • Page 332: Maintenance

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 8 Maintenance 8.1 Introduction This chapter provides information about the periodical services, part life, lubrication/bonding, and transport. WARNING Before starting any maintenance work, always perform the following operations. • Turn the printer. power OFF. •...

  • Page 333: Periodical Services

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 8 Maintenance 8.2 Periodical Services This section describes the periodical services required for this printer. The periodical services ensures stable plotting quality of the printer. Follow the explanations below to perform periodical inspections necessary. •...

  • Page 334: Parts Need To Be Checked Or Replaced

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 8 Maintenance 8.2.2 Parts need to be checked or replaced Table 8-2 Periodical Inspection Part List Part Timing Check point Action Media guide L Several times per • Media dust Clean it. Sub platen front surface year accumulation •...

  • Page 335: Part Life Information

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 8 Maintenance 8.3 Part Life Information This section shows how to check the life of the service parts. To know the life of the service parts, check the maintenance counter from the counter display menu in the maintenance mode.
  • Page 336 CS9050, CS9150 VJ-1304 　 Maintenance Manual 8 Maintenance Table 8-3 List of Parts Life Expectancy (Continued) Part Life expectancy Warning How to Replacement References display restore parts Pump 60 million Life Times Pump Replace as "4.7.2 pulses(182,000 [Pump] initializa- necessary Replacing rotations) tion...

  • Page 337: Lubrication/Bonding

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 8 Maintenance 8.4 Lubrication/Bonding This section covers the lubrication/bonding information. After disassembling/assembling this printer, always perform necessary lubrication/bonding according to Table 8-4"Lubricant List"(p.6). CAUTION Only use specified lubricants and greases. The use of unauthorized lubricants and greases may damage the components and shorten the printer life.

  • Page 338: Transportation Of Printer

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 8 Maintenance 8.5 Transportation of Printer This section describes how to transport the printer. Before transporting the printer, you must package it in the same manner as it was delivered using protective materials and packaging materials so that the printer will not be subject to excessive impact and vibrations during the transportation.

  • Page 339: Troubleshooting

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting 9 Troubleshooting Introduction ..................... 9- 2 Troubleshooting with Error Messages ..........9- 2 9.2.1 Operation Status ................9-3 9.2.2 Errors with Message ..............9-5 9.2.3 Errors Requiring Reboot ..............9-9 9.2.4 Error Messages During File Transmission........9-25 Troubleshooting Without Error Messages .........

  • Page 340: Troubleshooting With Error Messages

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting 9.1 Introduction This chapter provides information on possible causes of machine errors/damage and recovery actions. If the machine is malfunctioning and an error message is displayed on the operation panel, refer to "9.2 Troubleshooting with Error Messages"...

  • Page 341: Operation Status

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting 9.2.1 Operation Status This section describes the message contents, check items, and recovery actions for normal operation. These messages appear on LCD, and the machine stops its operation at the same time. Table 9-2 Events and Check Items for Operation Status Messages Message Event/...
  • Page 342 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-2 Events and Check Items for Operation Status Messages (Continued) Message Event/ Check item Action Reference symptom Lever Up Media holding 8. Main board Replace main board "4.3.3 lever is turned assembly may be assembly.

  • Page 343: Errors With Message

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting 9.2.2 Errors with Message This section describes the contents of errors with messages as well as the check items and recovery actions. These messages are displayed when an abnormal condition occurs while the machine is running. Upon an occurrence of an error with message, the machine stops its operation at the same time.
  • Page 344 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-3 Events and Check Items for Errors with Messages (Continued) Message Event/ Check item Action Reference symptom Undefined Media 7. Check presence of When "Media End" is "4.9.2 Media detection failed media from "Sen displayed even if media Replacing...
  • Page 345 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-3 Events and Check Items for Errors with Messages (Continued) Message Event/ Check item Action Reference symptom Media Slant Media is 6. Check sensor • Adjust with main "7.12.1 running sensitivity from board assembly P_EDGE obliquely.
  • Page 346 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-3 Events and Check Items for Errors with Messages (Continued) Message Event/ Check item Action Reference symptom [KCMY] Cartridge is not 3. For the ink color If ink color displayed as "4.8.1 No Cartridge installed.

  • Page 347: Errors Requiring Reboot

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-3 Events and Check Items for Errors with Messages (Continued) Message Event/ Check item Action Reference symptom Warning: Waste fluid 1. Turn machine OFF. If the message appears: Waste fluid tank is almost Turn it ON again Refer to the action in box full...
  • Page 348 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting (1) CPU system serious error Table 9-4 Symptoms and Check Items for CPU System Serious Errors Message Event/ Check item Action Reference symptom E 016 error Interruption 1. Check AC power Contact our customer Operation Interrupt exception...
  • Page 349 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-4 Symptoms and Check Items for CPU System Serious Errors (Continued) Message Event/ Check item Action Reference symptom E 016 error Data border 3. Check serial • Contact our "4.3.3 TLB-L/I exception/TLB number of the customer support...
  • Page 350 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-4 Symptoms and Check Items for CPU System Serious Errors (Continued) Message Event/ Check item Action Reference symptom E 016 error System call 1. Check serial • Contact our "4.3.3 SystemCall exception number of the customer support...
  • Page 351 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-4 Symptoms and Check Items for CPU System Serious Errors (Continued) Message Event/ Check item Action Reference symptom E 016 error Arithmetic 1. Check AC power • Contact our Overflow overflow supply and printer customer support [12]...
  • Page 352 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting NOTE For the PC settings, refer to your PC's operation manual. (2) Mechanical Serious Errors Table 9-5 Symptoms and Check Items for Mechanical Serious Errors Message Event/ Check item Action Reference symptom E 065 error Abnormal 1.
  • Page 353 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued) Message Event/ Check item Action Reference symptom E 066 error Abnormal 1. Check error history "5.5.7 CR motor condition in from "Test7: History CR motor (Y- Record"...
  • Page 354 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued) Message Event/ Check item Action Reference symptom E 067 error Abnormal 1. Check error history "5.5.7 PF encoder condition in from "Test7: History media feed Record"...
  • Page 355 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued) Message Event/ Check item Action Reference symptom E 068 error Abnormal 1. Check error history "5.5.7 CR encoder condition in from of “Check2: History head travel Test”...
  • Page 356 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued) Message Event/ Check item Action Reference symptom E069 error Time-out 1. Check error history "5.5.7 PF time-out condition in from “Check2: History media feed Test”...
  • Page 357 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued) Message Event/ Check item Action Reference symptom E 070 error Time-out 1. Check error history "5.5.7 CR time-out condition in from “Check2: History head travel Test”...
  • Page 358 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued) Message Event/ Check item Action Reference symptom E071 error Overload 7. Check if T fence is • If grease or dust "4.5.4 PF overcurrent condition in PF...
  • Page 359 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued) Message Event/ Check item Action Reference symptom E075Err Head Abnormal 1. Check connection Reconnect head cable. "4.6.1 Cable condition in of head cable Replacing head cable or connectors on CR...
  • Page 360 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued) Message Event/ Check item Action Reference symptom E078Err After Abnormal Disconnection of 1. Reconnect "4.4.4 Heat condition in connector, wrong connector of Replacing after-heater wiring, or heater...
  • Page 361 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued) Message Event/ Check item Action Reference symptom E 081 error CR_HP 1. Check CR_HP • Check connection "5.5.4 CR origin detection is not sensor from "Sen1: of CR_HP sensor Sensor...
  • Page 362 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-5 Symptoms and Check Items for Mechanical Serious Errors (Continued) Message Event/ Check item Action Reference symptom E087Err H Abnormal Temperature 1. Replace thermistor. "4.4.4 Trans Th condition in abnormality of head Replacing 2.

  • Page 363: Error Messages During File Transmission

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting 9.2.4 Error Messages During File Transmission This section describes the error messages displayed when sending backup parameters and firmware using dedicated online software, as well as their recovery actions. Table 9-6 Error Messages During File Transmission Message Event/ Check item...
  • Page 364 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-6 Error Messages During File Transmission (Continued) Message Event/ Check item Action Reference symptom Internal Error No memory Normally not occurred. • Replace SODIMM. "4.3.3 Memory area is SODIMM may be Replacing •...
  • Page 365 "7.3 the control board. Working with • If the red LED is MUTOH blinking and there is Maintenance no problem at Engineer connection between Assistant" control board and p.7-8 main board, try to "7.4...
  • Page 366 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-6 Error Messages During File Transmission (Continued) Message Event/ Check item Action Reference symptom Boot Transfer AA did not Check connection • Reconnect control "4.3.4 failed replied to Step between control board board and main Replacing 55-AA...
  • Page 367 Press any button on "7.3 ready available. on operation panel is in operation panel to make Working with waiting status of board the panel display MUTOH manager mode. waiting state. Then, Maintenance reinstall the software. Engineer Assistant" p.7-8 "7.4 Working with...

  • Page 368: Troubleshooting Without Error Messages

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting 9.3 Troubleshooting Without Error Messages This section describes the symptoms of errors without an error message as well as the check items and recovery actions. 9.3.1 Initial Operation Problems Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems Symptom Check item Action...
  • Page 369 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued) Symptom Check item Action Reference Abnormal LCD 1. Check panel cable for Reconnect following "4.3.3 operation (no proper connection at connectors.
  • Page 370 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued) Symptom Check item Action Reference Initial ink charge not 1. Is "Sen: Cover open" • Check connection of "4.8.3 available displayed on LCD cover sensor assembly Replacing...
  • Page 371 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued) Symptom Check item Action Reference Ink is not discharged 1. Are damper • Remove head cover "4.2.1 though ink charge is assembly, ink tube and check damper Removing R...
  • Page 372 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued) Symptom Check item Action Reference Ink is not discharged 6. When cleaning Replace maintenance base "4.7.1 though ink charge is operation is assembly.
  • Page 373 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued) Symptom Check item Action Reference Ink is not discharged 12. Check connection of Reconnect following "4.10.1 though ink charge is CR cable connectors connectors.
  • Page 374 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued) Symptom Check item Action Reference Machine does not 3. Is "Set media" • Check main board "4.3.3 perform initialization displayed on LCD assembly connector Replacing even if media is set.
  • Page 375 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued) Symptom Check item Action Reference Ink cartridge cannot Are ink sensor and • Follow the steps for the "(1) Head be detected even if JUNCTION board message "[KCMY] No...
  • Page 376 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-7 Symptoms, Check Items and Actions for Initial Operation Problems (Continued) Symptom Check item Action Reference Machine prints Refer to ""9.3.5 Online "9.3.5 nothing though it Function Problems" Online receives data. p.9-62".

  • Page 377: Media Feed Problems

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting 9.3.2 Media Feed Problems Table 9-8 Symptoms, Check Items and Actions for Media Feed Problems Symptom Check item Action Reference Media comes off 1. Are P_REAR sensor • Check following "4.3.3 during media set assembly and connectors.
  • Page 378 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-8 Symptoms, Check Items and Actions for Media Feed Problems (Continued) Symptom Check item Action Reference Media is torn during 4. Does pressure roller If pressure roller collects Operation media set drag when pressure media dust on itself, wipe Manual...

  • Page 379: Printing Problems

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting 9.3.3 Printing Problems Table 9-9 Symptoms, Check Items and Actions for Printing Problems Symptom Check item Action Reference Machine cannot print 1. printer driver may be Update printer driver. "7.3.5 sequentially. defective. Firmware Installation"...
  • Page 380 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference Missing dots in 1. Is cleaning enough? Perform cleaning twice Operation printing. consecutively. Manual 2. Is ink tube filled with Perform little ink charge.
  • Page 381 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference Nozzle plugging or ink 3. Is nozzle face wiped/ Check wiper installation "4.7.3 splash is not eliminated rubbed correctly? condition and secure it Replacing...
  • Page 382 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference No printing. 1. Check power supply Replace power board "4.3.6 Particular color is voltage (DC24, assembly. Replacing missing.
  • Page 383 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference No printing. Does ink tube have • Replace damaged ink "4.10.2 Particular color is bend, scratch, or leak? tube and check if Replacing Ink missing.
  • Page 384 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference No printing. 13. When cleaning Replace maintenance base "4.7.1 operation is assembly. Removing Particular color is performed, is Maintenance missing.
  • Page 385 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference Machine outputs all 1. Check connection of Reconnect head cable. "4.6.1 black printing. head cable connectors Replacing on CR board assembly Print Head"...
  • Page 386 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference Blocky printing 2. Have you started Printing just after initial Operation quality. printing immediately charge may cause following Manual Blocky image printing.
  • Page 387 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference Blocky printing 4. Is shielding material Remount it at specified "4.9.1 quality. secured at specified position. Replacing Blocky image printing.
  • Page 388 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference Blocky printing 11. Does pump motor • Reconnect main board "4.3.3 quality. rotate during cleaning assembly connector J22, Replacing Blocky image printing.
  • Page 389 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference Blocky printing 17. Does residual ink Clean head as follows. quality. collect on head 1. Clean head through Blocky image printing.
  • Page 390 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference Printout borders blur. 1. Does purge correct Perform purge twice Operation symptom? consecutively. Manual 2. Is media in use a Set recommended media and Operation recommended one?
  • Page 391 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference Many satellites 7. Check if PF_ENC • If they contact with each (unnecessary dots) assembly and T fence other, adjust CR_ENC contact with each assembly and T fence...
  • Page 392 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference Many satellites 11. Does pump motor • Reconnect main board "4.3.3 (unnecessary dots) rotate during cleaning assembly connector J22 Replacing 　and J23.
  • Page 393 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference Many satellites 17. Main board assembly Replace main board "4.3.3 (unnecessary dots) may be damaged. assembly. Replacing Main Board Shaggy plotout...
  • Page 394 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference Poor accuracy of 1. Is working Use machine under specified "3.5 segment length in head environment environment.
  • Page 395 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference Poor linearity in head 4. If the media in • Adjust roll receiver "4.2.9 scan direction problem is roll media, assembly position.
  • Page 396 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference Poor linearity in media 1. Is registered head Enter correct head voltage. "(1) Head feed direction (media voltage different from Rank"...

  • Page 397: Noise Problems

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-9 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptom Check item Action Reference Poor right angle 2. Does pressure roller If pressure roller collects Operation accuracy rotate harder when media dust on itself, wipe Manual pressure arm is raised?
  • Page 398 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-10 Symptoms, Check Items, and Actions for Noise Problems (Continued) Symptom Check item Action Reference Abnormal noise in 1. Are there any foreign Remove obstacles and waiting mode objects or obstacles at foreign objects.
  • Page 399 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-10 Symptoms, Check Items, and Actions for Noise Problems (Continued) Symptom Check item Action Reference Abnormal noise is 5. Does the cable • If they contact with each "4.10.3 heard while head is connected to CR board other, adjust mounting Replacing CR...

  • Page 400: Online Function Problems

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting 9.3.5 Online Function Problems Table 9-11 Symptoms, Check Items, and Actions for Online Function Problems Event/symptom Check item Action Reference USB interface cannot 1. Does computer in use Windows95 does not support establish support USB? USB officially.
  • Page 401 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-11 Symptoms, Check Items, and Actions for Online Function Problems (Continued) Event/symptom Check item Action Reference Mirror function does 2. Program ROM may be Update firmware. "7.3.5 not work correctly. defective. Firmware Installation"...
  • Page 402 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-11 Symptoms, Check Items, and Actions for Online Function Problems (Continued) Event/symptom Check item Action Reference Some data are not 1. Printer driver may be Update printer driver. Operation printed (missing). defective.

  • Page 403: Other Problems

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-11 Symptoms, Check Items, and Actions for Online Function Problems (Continued) Event/symptom Check item Action Reference Media feed after 1. Are print start position Reinstall or update printer Operation printout is excessive. and layout method set driver.
  • Page 404 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-12 Symptoms, Check Items, and Actions (Continued) Event/symptom Check item Action Reference Machine power is shut 1. Is power cable Check by a circuit tester. off during printing. shorted? 2. Is there any electric Check for short to chassis leakage? ground due to damaged cable...

  • Page 405: Troubleshooting For A Dedicated Network Software

    Assembly" p.4-84 9.3.7 Troubleshooting For A Dedicated Network Software You can use either of the following dedicated network software. Refer the directed page depending on the software you use. • MUTOH Maintenance Engineer Assistant • MUTOH Service Assistance 9-67 Rev.-01...
  • Page 406 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting (1) Troubleshooting For MUTOH Maintenance Engineer Assistant Table 9-13 Troubleshooting for MUTOH Maintenance Engineer Assistant Symptom Check item Action Reference MUTOH Maintenance Re-install the software and "(1) Engineer Assistant does configure initial settings.
  • Page 407 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-13 Troubleshooting for MUTOH Maintenance Engineer Assistant (Continued) Symptom Check item Action Reference "Communication Error 5. Is IP address of printer Yes: Go to item (6). "4.3.3 (Timeout)" is displayed correct? (Follow the...
  • Page 408 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting (2) Troubleshooting For MUTOH Service Assistance Table 9-14 Troubleshooting For MUTOH Service Assistance Symptom Check Item Action Reference MUTOH Maintenance Re-install the software and "(1) Engineer Assistant does configure initial settings. Installing not executed.
  • Page 409 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Table 9-14 Troubleshooting For MUTOH Service Assistance (Continued) Symptom Check Item Action Reference "Packet communication 6. Can PC communicate Yes: Connect PC to other error" is displayed while with other LAN device(s) with LAN cable transferring data.
  • Page 410 CS9050, CS9150 VJ-1304 　 Maintenance Manual 9 Troubleshooting Rev.-01 9-72...
  • Page 411 CS9050, CS9150 VJ-1304 　 Maintenance Manual 10 Appendix 10 Appendix 10.1 Introduction ................... 10- 2 10.2 Wiring Diagram ..................10- 2 10.3 Maintenance Part List................10- 2 10.4 Jigs and Tools..................10- 8 10.4.1 Required Tools................10-8 10.5 Operation Panel Messages (Bilingual List) ........10- 9 10.6 Exploded View..................

  • Page 412: Wiring Diagram

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 10 Appendix 10.1 Introduction This chapter provides referential information such as service data and exploded views. 10.2 Wiring Diagram For wiring diagram, see information below. Separate sheet “Wiring Diagram” p.1 10.3 Maintenance Part List Table 10-1 Maintenance Part List Section name Part name...
  • Page 413 CS9050, CS9150 VJ-1304 　 Maintenance Manual 10 Appendix Table 10-1 Maintenance Part List (Continued) Section name Part name Part number Remarks Carriage Carriage assembly DF-49685 assembly Three-way joint 2-2x2 DF-49688 CR_HP sensor, Lever sensor DF-49471 Common with RJ-900 series CR assembly CR motor cable A0 assembly DF-48992 Common with RJ-900 series...
  • Page 414 CS9050, CS9150 VJ-1304 　 Maintenance Manual 10 Appendix Table 10-1 Maintenance Part List (Continued) Section name Part name Part number Remarks PF assembly PF_ENC scale assembly DF-49028 Common with RJ-900 series X speed reduction belt DF-49046 Common with RJ-900 series assembly Speed reduction pulley DF-49051...
  • Page 415 CS9050, CS9150 VJ-1304 　 Maintenance Manual 10 Appendix Table 10-1 Maintenance Part List (Continued) Section name Part name Part number Remarks Cartridge INK cable assembly DG-40138 One piece inside assembly O-ring, M6 DF-46671 Maintenance Pump motor cable assembly DF-48993 Common with RJ-900 series assembly Wiper origin cable assembly DF-49002...
  • Page 416 CS9050, CS9150 VJ-1304 　 Maintenance Manual 10 Appendix Table 10-1 Maintenance Part List (Continued) Section name Part name Part number Remarks Board assembly MAIN board assembly DF-49658 HEATER CONT board2 DG-41105 assembly HEATER RELAY board DF-49661 assembly Noise filter to Fuse AC cable DF-49663 assembly Fuse to Terminal Stand AC...
  • Page 417 CS9050, CS9150 VJ-1304 　 Maintenance Manual 10 Appendix Table 10-1 Maintenance Part List (Continued) Section name Part name Part number Remarks Accessory Power AC cable 10A (for DG-41148 assembly VJ13 Europe) Others VJ13 periodical maintenance DG-41152 CR belt clip DG-41144 Fixing the CR belt while shipping Take Up Unit...

  • Page 418: Jigs And Tools

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 10 Appendix 10.4 Jigs and Tools This section provides lists of jigs and tools required for service operations. 10.4.1 Required Tools (1) Tools for Part Replacement Table 10-2 Tools for Part Replacement Name Part number Remarks Phillips driver No.2 Generic product...

  • Page 419: Exploded View

    CS9050, CS9150 VJ-1304 　 Maintenance Manual 10 Appendix 10.5 Operation Panel Messages (Bilingual List) "2.4.5 Selecting Panel Language and Panel Temperature" p.2-12 10.6 Exploded View For exploded views and the maintenance parts, see information below. Separate sheet “Exploded View” p.2-p.10 10-9 Rev.-01...
  • Page 420 CS9050, CS9150 VJ-1304 　 Maintenance Manual 10 Appendix Rev.-01 10-10...
  • Page 421 CS9050, CS9150 VJ-1304E Maintenance Manual Supplement Electric Wiring Diagram Electric Wiring Diagram DF-49016 CR tape wire A0 DF-48977 Panel unit assembly DF-49659 Post header CR board assembly DF-49003 Solenoid terminal assembly DF-49663 Noise filter to Fuse AC cable DF-48999 Cooling fan cable A0 assembly Cooling fan(24V) Headlock solenoid inlet...
  • Page 422 CS9050, CS9150 VJ-1304E Maintenance Manual Supplement Carriage Assy1 Carriage Assy1 Lock kicker Round head spring screw M3 x 8 DE-36579 MS-05030081 Height switching flag CR tape wire protective material E type fixing ring E-3 DF-48668 DF-49383 MS-8003000A Height adjusting cam DF-49501 DE-36570 Cutter solenoid spring BA...
  • Page 423 CS9050, CS9150 VJ-1304E Maintenance Manual Supplement Carriage Assy2 Carriage Assy2 P tight cupM3x8 Tapping screw M3x8 Tapping screw M3x8 MS-59030081 S tight cup S tight cup MS-5203008A MS-5203008A CR board cover DE-22166 Bearer fixing material Head tube length list DF-48670 Part name Part No.

  • Page 424: Exploded View

    CS9050, CS9150 VJ-1304E Maintenance Manual Supplement CR Assy1 CR Assy1 Exploded View CR driven pulley shaft Bearing 684ZZ DE-48592 Tension adjusting plate DF-48917 DF-48600 Cup screw M4x8 Ni-3 CR motor mounting plate Bearing holder MS-06040081 DE-22297 DF-48594 HEATER JUNCTION board assembly CR belt spring CNT to JC power cable assembly DE-36762...
  • Page 425 CS9050, CS9150 VJ-1304E Maintenance Manual Supplement CR Assy2 CR Assy2 Tube holder Round head spring screw M3x6 DE-36539 MS-0503006A Tube holder DE-36539 Bearer cushion DF-49503 Head tube length list Ink tube (2.0Bk) DE-49738 After cut Shield plate Ink tube VJ-Bk (VJ1304) DG-40698 DE-36953 Part name Part No.
  • Page 426 CS9050, CS9150 VJ-1304E Maintenance Manual Supplement PF Assy PF Assy Round Head Spring Screw M3x8 Speed reduction pulley Exploded View Tapping Screw M3x8 MS-0503008A DE-36500 P Tight Cup MS-5903008A Speed reduction pulley assembly DF-49051 ENC holder Tapping screw M3x6 S tight cup DF-48550 MS-5203006A Bearing holder...
  • Page 427 CS9050, CS9150 VJ-1304E Maintenance Manual Supplement Frame Assy Frame Assy T Frame L DE-22153 F Frame L (VJ1304) DE-37221 Tapping screw M3x6 S tight cup MS-5203006A Clamp RMS-1VO DF-48558 Tapping screw M4x6 S tight cup MS-5204006A Edge saddle (EDS-1208U) Tapping Screw M3x6 S Tight Cup E-EDS-1208U MS-5203006A PF Motor Cover...
  • Page 428 CS9050, CS9150 VJ-1304E Maintenance Manual Supplement Media guide Assy Media guide Assy Thermistor assembly DF-46639 PRE_T cable assembly DF-49681 Tapping screw M3x6 S tight cup PRE_Tcable assembly MS-5203006A Media guide R1(A0) DF-49640 DE-36777 Media guide R2(A0) Thermistor assembly DE-12725 EA-47711 Thermistor holder DF-46468 Round head spring screw M3x5...
  • Page 429 CS9050, CS9150 VJ-1304E Maintenance Manual Supplement Platen Assy Platen Assy PLT_T1 cable assembly DF-49679 * Connect to the thermistor R Antireflection sheet Platen seal 1(VJ1304) PLT_T1 cable assembly DF-49644 DE-37136 DF-49638 PLT_T2 cable assembly DF-49680 Platen 2 * Connect to the thermistor R. Platen stay R * Connect to the thermistor L machining diagram...
  • Page 430 CS9050, CS9150 VJ-1304E Maintenance Manual Supplement Cartridge Assy Cartridge Assy Exploded View Cartridge holder DG-40544 Holder Pressure spring DF-43967 Two assemblies required for total replacement. Holder guide I/C upper Holder Pressure spring DF-42552 DF-42113 CARD board holder DE-35048 Joint (BK) DF-49992 Tapping screw M3x8 P tight cup...
  • Page 431 CS9050, CS9150 VJ-1304E Maintenance Manual Supplement Maintenance Assy Maintenance Assy Wiper origin RLY assembly Cap head DF-49002 Cleaner head DF-49486 DF-49487 Cap head assembly Wiper origin RLY assembly DG-41179 DF-48636 Cleaner head assembly Pump cap assembly DF-49687 DF-48652 Cap spring DG-40517 Tapping screw M3x6 Cap slider (additionally machined)
  • Page 432 CS9050, CS9150 VJ-1304E Maintenance Manual Supplement Cover Assy Cover Assy Tapping screw M4x8 S tight cup Round head spring screw M3x5 MS-5204008A MS-0503005A Front cover receiver Top cover (A0) DE-36499 DE-12554 Front cover receiver assembly DF-49056 Six assemblies required for total replacement. Side cover DE-13011 Front cover buffer...
  • Page 433 CS9050, CS9150 VJ-1304E Maintenance Manual Supplement Board Assy Board Assy Round head spring screw (finishing) M3 30 Inlet fixing plate DG-41036 MS-05030301 AC inlet Cooling fan (24V) assembly DF-46652 DG-40248 AC inlet Cooling fan (24V) assembly DF-47293 DF-49022 Fan seal Bush OLBT-26 DF-48699 DF-47187...
  • Page 434 CS9050, CS9150 VJ-1304E Maintenance Manual Supplement Leg Assy / Accessory Assy Leg Assy / Accessory Assy Exploded View Flange L S-1104331 Adaptor S-1104332 Scroller (VJ1304) DE-37143 Leg Assy VJ1304 DE-13079 Stopper Shaft L TB-40714 Operation Manual Operation Manual (CD VJ13 English/Japanese (VJ-1304AJ_CD) DG-41151 E stopper ring E-3...
  • Page 435 CS9050, CS9150 VJ-1304E Maintenance Manual Supplement Take Up Unit R Take Up Unit R Board chassis Exploded View VJ take up SW board assembly Flat head screw M3x6 Ni-3 DE-22285 DG-40479 Take Up cover MS-12030061 Binding head small screw Take Up SW board assembly for VJ DE-22286 M3x5 Ni-3bk DG-40274...
  • Page 436 CS9050, CS9150 VJ-1304E Maintenance Manual Supplement Take Up Unit L Take Up Unit L Hexagon Socket Pan Flat Head Exploded View M4x10 Ni-3 Knurling NRSSR4-15 Set screw (cut point) MS-35040101 DG-40230 E stopper ring E-7 M4x6 Ni-3 Hexagon Socket Pan Flat Head MS-8007000A Scroller receiver L M4x8 Ni-3...
  • Page 437 CS9050, CS9150...
  • Page 438 CS9050, CS9150...

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