MUTOH ValueJet 1608 HS User Manual
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MUTOH ValueJet 1608 HS User Manual

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User's Guide
ValueJet 1608 HS
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  • Page 1 User’s Guide ValueJet 1608 HS Downloaded From ManualsPrinter.com Manuals...
  • Page 2 Downloaded From ManualsPrinter.com Manuals...

  • Page 3: Copyright Notice

    Copyright notice COPYRIGHT © 7/4/11 Mutoh Belgium nv All rights reserved. Mutoh Belgium nv reserves the right to modify the information contained in this manual at any time without prior notice. This document may not be reproduced by any means, in whole or in part, without written permission of the copyright owner.
  • Page 4 The product and the contents of this publication may be changed without prior  notification. Mutoh Belgium nv has made the best efforts to keep this publication free from  errors, but if you find any uncertainties or misprints, please call us or the reseller from which you bought this equipment.

  • Page 5: Table Of Contents

    User’s Guide ValueJet 1608 HS Table of contents Chapter 1 Safety instructions ......9 Compliance with the following regulations .
  • Page 6 User’s Guide ValueJet 1608 HS Perfect media handling....... 42 Unwinder / Winder 100 / T-winder 30 .
  • Page 7 User’s Guide ValueJet 1608 HS Set the correct distance adjust (Step)....81 Basics about the step ........81 ...
  • Page 8 ......157  Done by Authorized Mutoh Technician....158 Chapter 7 Troubleshooting .

  • Page 9: Safety Instructions

    User’s Guide ValueJet 1608 HS Safety instructions Chapter 1 Safety instructions This chapter explains the safety of the printer, warning terms that operators need to know, caution items and warning labels on the printer main unit. Important When operating this printer, be sure to follow the directions and warnings in ...

  • Page 10: Managing Vocs

    User’s Guide ValueJet 1608 HS Safety instructions Managing VOCs Using Mutoh printers with Bio Solvent Inks, volatile organic compounds will be released. (VOCs) In order to protect human health and the environment, VOCs must be managed. This means VOCS need to be controlled and complying with all local, state and federal environmental, occupational health, and safety regulations on VOCs in the atmosphere and in the workplace is needed.

  • Page 11: Handling Inks / Cleaning Or Waste Fluids (Cleaning & Ink)

    User’s Guide ValueJet 1608 HS Safety instructions Handling inks / cleaning or waste fluids (cleaning & ink) Before handling inks/ cleaning and their waste, do carefully read the MSDS-sheet and the container labels for important health, safety and environmental information.

  • Page 12: Warnings, Cautions And Notes

    User’s Guide ValueJet 1608 HS Safety instructions Warnings, cautions and notes Safety terms in this manual and the contents of warning labels attached to the printer are categorized into the following three types, depending on the degree of risc (or the scale of accident).

  • Page 13: Safety Instructions

    User’s Guide ValueJet 1608 HS Safety instructions Safety instructions Machines must be installed according to Mutoh’s Installation Guide also after moving machines to another location; maintenance needs to be done according to the maintenance manual. To prevent fire or electrical shock, never use a power supply source other than the one ...
  • Page 14 User’s Guide ValueJet 1608 HS Safety instructions To prevent back pains and other injuries, always work with at least 4 people to unpack or  move the machine. Stop using your machine if a liquid has been spilled into it. This may cause electrical shock ...

  • Page 15: Warning Labels

    Use cloth, water and mild detergent to remove the dirt from the label. avoid  either organic solvents or gasoline. if warning labels need to be replaced, contact your local Mutoh dealer.  AP-75810 - Revision 2.0 Downloaded From ManualsPrinter.com Manuals...

  • Page 16: Location And Type Of Warning Labels

    User’s Guide ValueJet 1608 HS Safety instructions 1.6.2 Location and type of warning labels AP-75810 - Revision 2.0 Downloaded From ManualsPrinter.com Manuals...
  • Page 17 User’s Guide ValueJet 1608 HS Safety instructions N° Description CAUTION 注　意 ◆ Do not give a direct wind from a fan or ◆Do not open the front cover while ◆ 直接 機械 に送 風機や 空調 装置 の風 を当 て ◆ 作画 中は フロ ント カバー を開 けな いで...
  • Page 18 User’s Guide ValueJet 1608 HS Safety instructions N° Description Emergency Measures CAUTION ●If it sticks to your skin,wash well with plenty of soapy 注　意 　water. 　Consult your doctor if your skin feels imitated or is ●Before using this product,please be sure to read the Material 　discolored.

  • Page 19: Chapter 2 Product Overview

    User’s Guide ValueJet 1608 HS Product overview Chapter 2 Product overview Features........... . 20 Names of parts and functions .

  • Page 20: Features

    User’s Guide ValueJet 1608 HS Product overview Features This section explains the main features of the printer. High-speed output The new type print head achieves high-speed output. Wide variety of compatible media The thickness of the media is automatically detected. This printer supports media with a minimum thickness of 0.08 mm and a maximum of 10.0 mm.

  • Page 21: Names Of Parts And Functions

    User’s Guide ValueJet 1608 HS Product overview Names of parts and functions This section explains the names and functions of each part. 2.2.1 Front section N° Description Function Media loading lever Used to release or fix the media Operation panel Various functions are performed via the panel.

  • Page 22: Rear Section

    User’s Guide ValueJet 1608 HS Product overview 2.2.2 Rear section N° Description Function Roll media holders Used to load the roll media. Media feed slot Used to feed media Ink bag slot Slot that holds the ink bag S/C card slot Slot that holds the S/C card Used to feed the media smoothly through.

  • Page 23: Operation Panel

    User’s Guide ValueJet 1608 HS Product overview 2.2.3 Operation panel Note When performing menu settings from the operation panel, please refer to Menu  setup on the operation panel on page 99. When performing various operations in the operation panel, please refer to ...

  • Page 24: Operation Keys

    User’s Guide ValueJet 1608 HS Product overview Operation keys N° Normal Setup menu display Shifts to the Setup menu. Shifts from Setup menu display to Normal. Menu Shifts to the selected menu Restarts printing during  Enter printing. The setting is determined and saved.

  • Page 25: Display Section

    User’s Guide ValueJet 1608 HS Product overview Display section N° Name Colour Status Description Lamp Power ON. Lamp An error has occurred. Power lamp Green blinks The operation panel displays the error content. Lamp Power OFF. Analysing received data. Lamp ...
  • Page 26 User’s Guide ValueJet 1608 HS Product overview AP-75810 - Revision 2.0 Downloaded From ManualsPrinter.com Manuals...

  • Page 27: Chapter 3 Basics

    User’s Guide ValueJet 1608 HS Basics Chapter 3 Basics Switching the power ON/OFF ........29 Switching the power ON .
  • Page 28 User’s Guide ValueJet 1608 HS Basics Preparation before moving ........67 ...

  • Page 29: Switching The Power On/Off

    User’s Guide ValueJet 1608 HS Basics Switching the power ON/OFF 3.1.1 Switching the power ON Be sure to read and understand the safety warnings before handling the printer. Step 1: Press Power to switch ON the printer. When the initial operation is complete, the printer enters Normal.

  • Page 30: Switching The Power Off

    User’s Guide ValueJet 1608 HS Basics 3.1.2 Switching the power OFF Step 1: Verify that. Printing or other operations are not in progress.  The operation panel display is Normal.  Step 2: Press Power to switch OFF the printer.
  • Page 31 User’s Guide ValueJet 1608 HS Basics Step 5: Clean around the print head. Refer to Cleaning around the print head on page 147 Note If you wish to bypass the maintenance, press CANCEL. Be aware that proper  maintenance is necessary to obtain perfect printing quality.

  • Page 32: Loading Media

    User’s Guide ValueJet 1608 HS Basics Loading media 3.2.1 loading rigid media This section explains how to load rigid media. Caution When printing on resin board, aluminium sheets (including composite sheets),  steel sheets, glass or other rigids, do not place them directly on the rigid printing table.
  • Page 33 User’s Guide ValueJet 1608 HS Basics Step 1: Power ON the printer. Refer to Switching the power ON on page 29 Caution Do not operate the media loading lever during initial operation and printing.  The printhead may touch the pressure rollers and cause malfunction.
  • Page 34 User’s Guide ValueJet 1608 HS Basics Step 3: Open the front cover. Step 4: Put the dowels in place. Step 5: Load the media on the rear table making use of the media guidance system. Dowel Step 6: Manually feed the media through.
  • Page 35 User’s Guide ValueJet 1608 HS Basics Step 7: Lever down. N° Description Media loading lever Step 8: Remove the dowels. Step 9: Close the front cover. Step 10: The operation panel displays media type setup menu. Step 11: Press + or - to select the type of media.
  • Page 36 User’s Guide ValueJet 1608 HS Basics Step 12: Press ENTER. The media type is set.  The operation panel displays “Head Height Initial”.  Head height initial operation starts.  The media's thickness is detected and the optimum distance of the printhead ...

  • Page 37: Loading Roll Media

    User’s Guide ValueJet 1608 HS Basics 3.2.2 Loading roll media This section explains how to load roll media. Note The following media can be attached to the scroller supplied with this unit.  Outer diameter 150 mm or less ...
  • Page 38 User’s Guide ValueJet 1608 HS Basics Step 2: Fix the left roll media holder. N° Description Left roll media holder Fixing lever Step 3: Set the roll media to the left roll media holder. N° Description Left roll media holder Roll media AP-75810 - Revision 2.0...
  • Page 39 User’s Guide ValueJet 1608 HS Basics Step 4: Set the roll media to the right roll media holder and fix the fixing lever. N° Description Right roll media holder Roll media Fixing lever Step 5: Loosen both the right and left fixing levers of the media holders, move the roll media to the centre and tighten the levers.

  • Page 40: Setting Media Type

    User’s Guide ValueJet 1608 HS Basics 3.2.3 Setting media type This section explains how to set the media type. Note After changing the media type, reset the media feed compensation.  Step 1: Power ON the printer. Step 2: Load media.
  • Page 41 User’s Guide ValueJet 1608 HS Basics The media type is set.  The operation panel displays “Head Height Initial”.  Head-height initial operation starts.  The media's thickness is detected and the optimum distance (setting value of  the head height) of the print head from the platen is automatically adjusted.

  • Page 42: Perfect Media Handling

    User’s Guide ValueJet 1608 HS Basics Perfect media handling 3.3.1 Unwinder / Winder 100 / T-winder 30 The Winder systems always provide an equal tension on the media when printing. It is important that the Winder system is perfectly lined out to prevent cockling. To line out the Winder system, please refer to the corresponding User’s Guide.

  • Page 43: How To Work With The Media Retainers

    User’s Guide ValueJet 1608 HS Basics How to work with the media retainers Step 1: Display the Side margin menu on the operation panel. Step 2: Press Menu. The operation panel displays “Menu 1: Setup>”.  Step 3: Press >.
  • Page 44 User’s Guide ValueJet 1608 HS Basics Step 5: Press Enter. The operation panel displays “Side Margin: ** mm”.  Step 6: Set up the margins (side margins) to 10 mm while printing. Step 7: Press + or – to select “Side Margin: 10 mm”.
  • Page 45 Using the printer with deformed media retainers could damage the grid roller or  print head. If the media retainers are deformed, contact your local Mutoh dealer.  Step 11: If the media retainers are not used, return them to their initial position.

  • Page 46: Head Height Adjustment

    User’s Guide ValueJet 1608 HS Basics 3.3.4 Head height adjustment Printing with high printing rate or using strongly-curved media can cause head crashes. Adjusting the distance from the print head surface to the media (head height) allows you to prevent head crashes.
  • Page 47 User’s Guide ValueJet 1608 HS Basics Step 4: Press the + or – to select the media type to use. Step 5: Press Enter. The operation panel displays “**>1: Print Mode”.  Step 6: Press the + or - to change the setting value.

  • Page 48: Adjusting The Pressure On The Media

    User’s Guide ValueJet 1608 HS Basics 3.3.5 Adjusting the pressure on the media This section explains how to adjust the pressure on the media. Step 1: Check that the media loading lever is raised. Step 2: Measure the thickness of the media you are loading with callipers.
  • Page 49 User’s Guide ValueJet 1608 HS Basics Step 5: Close the maintenance cover. N° Description Maintenance cover Note Depending on the media type, even when measured media thickness is set,  feeding accuracy may not be stabilized. In such cases, turn the pressure adjustment handle to shift the white line towards MAX.

  • Page 50: Heater Settings

    User’s Guide ValueJet 1608 HS Basics 3.3.6 Heater settings The pre-heater, platen heater, drier, and air heater are built into this printer. Pre-heater: Set up, to pre-heat the media before printing. For roll media, set the  temperature higher than that of the platen heater.

  • Page 51: Pre-Heater Temperature Setting

    User’s Guide ValueJet 1608 HS Basics Pre-heater temperature setting Set the pre-heater temperature following the procedure below. Step 1: Press Menu. The operation panel displays “Menu 1: Setup>”.  Step 2: Press >. The operation panel displays “Set1: MediaType”. ...
  • Page 52 User’s Guide ValueJet 1608 HS Basics Step 5: Press Enter. The operation panel displays “**>1: Print Mode”.  Note The selected media (Type 1 to 30) is displayed in “**”.  Refer to Set 1: MediaType menu on page 106 Step 6: Press + or –...

  • Page 53: Platen Heater Temperature Setting

    User’s Guide ValueJet 1608 HS Basics Platen Heater temperature setting Follow the procedure below to set the platen heater temperature. Step 1: Press Menu. The operation panel displays “Menu 1: Setup>”.  Step 2: Press >. The operation panel displays “Set1: MediaType”.
  • Page 54 User’s Guide ValueJet 1608 HS Basics Step 4: Press + or – to select the media type. Step 5: Press Enter. The operation panel displays “**>1: Print Mode”.  Note The selected media (Type 1 to 30) is displayed in “**”.

  • Page 55: Drier Temperature Setting

    User’s Guide ValueJet 1608 HS Basics Drier temperature setting Follow the procedure below to set the drier temperature. Step 1: Press Menu. The operation panel displays “Menu 1: Setup>”.  Step 2: Press >. The operation panel displays “Set1: MediaType”.
  • Page 56 User’s Guide ValueJet 1608 HS Basics Step 4: Press + or – to select the media type for using. Step 5: Press Enter. The operation panel displays “**>1: Print Mode”.  Note The selected media (Type 1 to 30) is displayed in “**”.

  • Page 57: Air Heater Temperature Setting

    User’s Guide ValueJet 1608 HS Basics Air Heater temperature setting Refer to for more information. Using the air heater on page 59 Follow the procedure below to set the air heater temperature. Step 1: Press Menu The operation panel displays “Menu 1: Setup>”.
  • Page 58 User’s Guide ValueJet 1608 HS Basics Step 4: Press + or – to select the media type for using. Step 5: Press Enter. The operation panel displays “**>1: Print Mode”.  Note The selected media (Type 1 to 30) is displayed in “**”.

  • Page 59: Using The Air Heater

    User’s Guide ValueJet 1608 HS Basics Using the air heater This section explains how to use the air heater. The air heater blows hot air on the media surface during printing, which dries ink faster. Follow the procedure below to use the air heater.

  • Page 60: Setting The Air Nozzle Pressure

    User’s Guide ValueJet 1608 HS Basics 3.4.2 Setting the Air nozzle pressure The heated air nozzle system must be calibrated to the proper pressure to ensure consistent print quality. Please use the following guidelines to set up and operate your ValueJet 1608...

  • Page 61: Replacing The Ink Bags

    User’s Guide ValueJet 1608 HS Basics Replacing the ink bags Important In case of working with another type of Mutoh ink than described in this  manual, refer to the dedicated instruction sheet added to the ink kit. Replacement time...
  • Page 62 User’s Guide ValueJet 1608 HS Basics Replacing steps Caution When handling ink bags, make sure that ink does not get into your eyes or  stick to your skin. If ink gets into your eyes or sticks to your skin, immediately wash it off with water.
  • Page 63 User’s Guide ValueJet 1608 HS Basics Step 3: Pull out the ink bag you want to replace. N° Description Ink bag Ink slot Note Used ink bags should be disposed of in compliance with local regulations.  Step 4: Take out the new ink S/C card and the ink bag from the plastic bag.
  • Page 64 User’s Guide ValueJet 1608 HS Basics Step 5: Install the new ink S/C card and ink bag. Insert the ink S/C card into the S/C card slot.  Ink S/C cards are specified depending on the colours of the ink bag. Match ...
  • Page 65 User’s Guide ValueJet 1608 HS Basics Insert the new ink bag into the ink bag slot and push the slot all the way to the  end of the slot. N° Description Ink bag Ink bag slot Step 6: Confirm that the operation panel returns to Normal.

  • Page 66: Emptying The Waste Bottle

    User’s Guide ValueJet 1608 HS Basics Emptying the waste bottle The timing and method for the disposal of waste fluid are described below. Disposal timing Dispose the waste fluids in the following cases: When the waste fluid tank is more than half full.

  • Page 67: Transfer And Transportation

    User’s Guide ValueJet 1608 HS Basics Transfer and transportation 3.7.1 Transferring the printer Caution Move the printer while maintaining a horizontal position.  Do not slant the printer, prop it against a wall or turn it upside down. There is a ...

  • Page 68: Transporting The Printer

    When transporting the printer, it is necessary to pack in the same condition as purchased using protective and packing materials to protect the printer from vibrations and shocks. Note When transporting the printer, consult your local Mutoh Technician.  AP-75810 - Revision 2.0...

  • Page 69: Longstore

    User’s Guide ValueJet 1608 HS Basics Longstore Caution In case of working with other inks than described in this manual, refer to the  instruction sheet enclosed with the ink to know if a longstore procedure is necessary and how to perform the procedure correct.
  • Page 70 User’s Guide ValueJet 1608 HS Basics AP-75810 - Revision 2.0 Downloaded From ManualsPrinter.com Manuals...

  • Page 71: Chapter 4 Preparations Before Printing

    User’s Guide ValueJet 1608 HS Preparations before printing Chapter 4 Preparations before printing General info on usable media ........72 Media compatibility .

  • Page 72: General Info On Usable Media

    Media compatibility Be sure to read and understand the safety warnings before handling the printer. The Mutoh ValueJet 1608 HS printer offers a wide media compatibility with both uncoated and coated media. The appropriate media needs to be selected in accordance with the application type. Mutoh offers a selection of dedicated coated and uncoated media.

  • Page 73: Printing Area

    User’s Guide ValueJet 1608 HS Preparations before printing 4.1.2 Printing area The printable area of the ValueJet 1608 HS is as follows: For rigid media Printable Area a=Max. 15mm b=5mm to 25mm c=On is set for BtmInterlace=34.9mm Of f i s s etfor BtmInterlace=60.3mm...

  • Page 74: Notes On Handling Media

    User’s Guide ValueJet 1608 HS Preparations before printing 4.1.3 Notes on handling media Note Use compatible media under an appropriate environment.  The appropriate temperature and humidity ranges for printing are: Temperature: 22°C to 30°C with a change rate of 2°C per hour ...

  • Page 75: Test Print

    User’s Guide ValueJet 1608 HS Preparations before printing Test print 4.2.1 Overview and functions of the test prints Testplot Description Nozzle Check To check the head nozzles Used to confirm: Print quality  Effect  Pre Heater Temperature  Mode Print Platen heater temperature ...

  • Page 76: Performing A Test Print

    User’s Guide ValueJet 1608 HS Preparations before printing 4.2.2 Performing a Test print Step 1: Verify that the printer is ON and that the media is more than an A3 size. Step 2: Verify that the printer is in Normal mode.
  • Page 77 User’s Guide ValueJet 1608 HS Preparations before printing Step 3: Press + or - to select a test print menu. Nozzle Check  Mode print  Set List  All Setup List  Palette  Note When setting “Banner 1” or “Banner 2” in the print mode menu, the test print ...

  • Page 78: Nozzle Check

    User’s Guide ValueJet 1608 HS Preparations before printing 4.2.3 Nozzle Check Used to check whether there are any head clogging, missing nozzles or misfiring nozzles. Note If the nozzle check result indicates that the checked points are blurred or ...

  • Page 79: Setup Print

    User’s Guide ValueJet 1608 HS Preparations before printing 4.2.5 Setup print Used to check the current setup of the printer. Note User media and print mode lists are only printed when selecting “ALLSetList”.  Ｓｅｔｕｐ Ｌｉｓｔ ＜Ｉｎｆｏｒ ｍａｔｉｏｎ＞ 2009/ 01/ 01 0: 00 Seri al N o.

  • Page 80: Palette Print

    User’s Guide ValueJet 1608 HS Preparations before printing 4.2.6 Palette print Used to compare pen colours used on the computer to the printing colours. Note When setting “Banner 1” or “Banner2” in the Print Mode menu, the test print ...

  • Page 81: Set The Correct Distance Adjust (Step)

    User’s Guide ValueJet 1608 HS Preparations before printing Set the correct distance adjust (Step) Obtaining constant print quality is not only determined by the working environment, the RIP, the profiles, the inks or the media which is used. One of the key factors to obtain constant output quality is the correct distance adjustment also called “Step”.
  • Page 82 User’s Guide ValueJet 1608 HS Preparations before printing Step 9: Press Enter . The printer prints the Initial adjustment pattern.  N° Description Media length Media feed direction When the initial adjustment printing is complete, the printer enters Normal. ...
  • Page 83 User’s Guide ValueJet 1608 HS Preparations before printing Step 18: Press Enter . Start Confirmation adjustment printing.  N° Description Feed length Media feed direction When the Confirm Print is complete, the printer enters Normal.  Step 19: After the confirmation adjustment printing, cut the media.
  • Page 84 User’s Guide ValueJet 1608 HS Preparations before printing Step 23: Press Enter . The operation panel displays “Printing”.  Current adjustment value After completing the micro adjustment printing, the operation panel displays  “PF4:Micro Print”. Refer to the illustrations below and check the printing result.

  • Page 85: Adjust Print

    User’s Guide ValueJet 1608 HS Preparations before printing Adjust print Used to align the print head. Note This printer has been adjusted for optimum print quality before shipment at the  Mutoh factory. Align the print head when the print quality decreases after the installation ...
  • Page 86 User’s Guide ValueJet 1608 HS Preparations before printing Step 4: Press Enter . The operation panel displays “Media: Type 1".  Step 5: Press + or – to select the media type to use. Step 6: Press Enter . The operation panel displays “**>1: Print Mode”.
  • Page 87 User’s Guide ValueJet 1608 HS Preparations before printing Step 14: Press Enter . A confirmation pattern for quality adjustment is printed.  After the confirmation pattern is printed, the operation panel shifts to Normal.  Step 15: Confirm that the confirmation pattern printing result is as follows.
  • Page 88 User’s Guide ValueJet 1608 HS Preparations before printing Step 20: Press Enter . The set value for Bi-D Quality is registered.  The operation panel returns to Normal.  Step 21: Register the setting for Bi-D Normal (two-way printing/normal mode) in the same way as in step 8.

  • Page 89: Printer Menu

    User’s Guide ValueJet 1608 HS Printer menu Chapter 5 Printer menu How to work in the menu ........91 Normal mode .
  • Page 90 User’s Guide ValueJet 1608 HS Printer menu Set 11: Media heat menu ........122 ...

  • Page 91: How To Work In The Menu

    User’s Guide ValueJet 1608 HS Printer menu How to work in the menu 5.1.1 Normal mode Be sure to read and understand the safety warnings before handling the printer. Printing is possible when media is loaded. Various printing functions can be performed on the operation panel.

  • Page 92: Changing The Printer Status

    User’s Guide ValueJet 1608 HS Printer menu 5.1.3 Changing the printer status Changing from Normal mode to Menu mode. Press Menu . The operation panel displays “Menu 1: Setup>” and the display shifts to the Setup menu. Changing from Menu mode to normal mode When the printer is at the Setup menu display, perform on of the following operations to shift to the Normal display.

  • Page 93: Operating From The Operation Panel

    User’s Guide ValueJet 1608 HS Printer menu Operating from the operation panel Be sure to read and understand the safety warnings before handling the printer. 5.2.1 Feeding media You can feed roll media to any position you want. Follow the procedure below to feed media.

  • Page 94: Stop Printing Operation

    User’s Guide ValueJet 1608 HS Printer menu 5.2.2 Stop printing operation If you want to stop printing for some reasons, operate as follows. Step 1: Stop sending printing data from the computer to the printer. Step 2: Press Cancel .

  • Page 95: Cutting Media

    User’s Guide ValueJet 1608 HS Printer menu 5.2.3 Cutting media This sub section explains how to cut roll media. Caution When printing is finished, the media guide is at high temperature.  Wait until the media guide has cooled down sufficiently.

  • Page 96: Changing And Confirming Settings While Printing

    User’s Guide ValueJet 1608 HS Printer menu 5.2.4 Changing and confirming settings while printing While the printer is operating, you can change or confirm settings for the Panel setup menu. Procedure for changing and confirming settings while printing Follow the procedure below to change or confirm settings for the Panel setup menu.

  • Page 97: Settings That Can Be Changed Or Confirmed While Printing

    User’s Guide ValueJet 1608 HS Printer menu Settings that can be changed or confirmed while printing Note The Print start menu is displayed only when the printer is warming up.  When you change a setting during operation, be sure to select “Backup” to ...

  • Page 98: Pause Printing

    User’s Guide ValueJet 1608 HS Printer menu 5.2.5 Pause printing It is possible to suspend the print during printing. Follow the procedure below to pause or restart printing. Note Quality can not be guaranteed when pausing a print.  Step 1: Press -.

  • Page 99: Menu Setup On The Operation Panel

    User’s Guide ValueJet 1608 HS Printer menu Menu setup on the operation panel 5.3.1 Panel setup menu overview This section explains the panel setup menu of the printer. Setup item Description Menu 1 : Setup Various settings of the printer are configured.
  • Page 100 User’s Guide ValueJet 1608 HS Printer menu Step 4: The setting in the blinking part on the LCD monitor can be changed. Press + or – to change the setting. Step 5: To save the changed setting, press Enter .

  • Page 101: Menu Overview

    User’s Guide ValueJet 1608 HS Printer menu 5.3.3 Menu overview Quality 1 Quality 2 Graphics 1 Print mode Graphics 2 Banner 1 Banner 2 Initial print Initial Change PF Adjust Confirm print Micro print Set 1 : MediaType Type 1 to 30...
  • Page 102 User’s Guide ValueJet 1608 HS Printer menu Set 9 : Origin Set 10 : Prev. Stick Pre heat Set 11 : Media heat After heat Set 12 : Head travel Set 13: MultiStrike Set 14: Strike wait Set 15: Slant check...
  • Page 103 User’s Guide ValueJet 1608 HS Printer menu Test 1 NozzleCheck Test 2 Mode Print Test 3 Set List Menu 2: Test Print Test 4 All Set list Test 5 Palette Menu 3: Adjust Print Adj. 1 Confirm Adj. 5 Bi-D Quality Adj.
  • Page 104 User’s Guide ValueJet 1608 HS Printer menu [*] Media type [*] Effect [*] Spitting [*] Side Margin [*] Media Initial [*] Media Width / MediaWidth Check [*] Take-Up [*] Origin [*] Prev. Stick [*] Pre-Heat [*] Head Travel [*] Multistrike...

  • Page 105: Panel Setup Menu

    User’s Guide ValueJet 1608 HS Printer menu Panel Setup Menu 5.4.1 Menu 1: Setup In the table below you will find the complete menu structure and its functions. Setup item Description Set 1: MediaType Set up the media type for printing...

  • Page 106: Set 1: Mediatype Menu

    User’s Guide ValueJet 1608 HS Printer menu Set 1: MediaType menu Settings for the media type to print are configured. Setup item Settings Description Type 1 Settings for the media type to print are Type 2 configured. It is possible to set 30 different user settings as “Type 1”...
  • Page 107 User’s Guide ValueJet 1608 HS Printer menu User media menu Note If non-compatible media is used, the following problems may occur:  Media detection error  Slant, snag and wrinkle of media. This could lead to media jams.  Optimum printing quality cannot be obtained due to blots, blurs and dirt of ink.
  • Page 108 User’s Guide ValueJet 1608 HS Printer menu Print mode menu Print quality settings (print mode) are set according to the usage of print data or print speed. Note When setting “Banner 1” or “Banner 2” in the print mode menu, the testprint ...
  • Page 109 User’s Guide ValueJet 1608 HS Printer menu PF Adj menu To make various settings on the media feed compensation. After changing the media, perform a media feed compensation. Setup item Settings Description Performs initial adjust print Initial print ENTER : shifts to the sub menu ...
  • Page 110 User’s Guide ValueJet 1608 HS Printer menu Initial change menu Sets up Initial Adjust change. If the initial print result shows that the value differs from the actual length, enter the compensation value. Setup item Settings Description Initial print menu setting value ±...
  • Page 111 User’s Guide ValueJet 1608 HS Printer menu Micro Change menu Sets up Micro Adjustment Change Setup item Settings Description - 20 pulse to <0 Sets up Micro Adjustment Change pulse> to 20 pulse ENTER : saves the setting and shifts to the ...
  • Page 112 User’s Guide ValueJet 1608 HS Printer menu Platen heater menu Sets up the Platen heater temperature. Set up this menu to warm up the ink and improve the print quality. Note Preset temperature of Platen Heater varies depending on the media.
  • Page 113 User’s Guide ValueJet 1608 HS Printer menu After heater menu Set this menu to dry printed media. Note Preset temperature of Drier varies depending on the media.  Setup item Settings Description sets the Drier temperature. OFF/ <30°C> to 50°C...
  • Page 114 User’s Guide ValueJet 1608 HS Printer menu Air heater menu sets the air heater temperature. Step 1: Blows hot air on the media surface during printing, which dries the ink faster. Note When using the air heater function, an air compressor is required.

  • Page 115: Set 2: Effect Menu

    User’s Guide ValueJet 1608 HS Printer menu Set 2: Effect menu sets the effect menu. Set up this menu when you want to improve the print quality by adjusting the set print mode. Setup items Parameters Description None 1 The effect function is not used. If obvious white lines or vertical banding appears on the print in “None 1”...
  • Page 116 Thanks to i², it is possible to reach predictable output results. i² availability Six different print modes are available on the ValueJet 1608 HS. For each mode, 4 different wave patters can be chosen, resulting in different speeds. As you will see in the table below, 3 intelligent interweaving print modes are recommended by Mutoh.

  • Page 117: Set 3: Spitting Menu

    User’s Guide ValueJet 1608 HS Printer menu Set 3: Spitting menu sets the spitting operation while printing. Setup item Setting Description spitting is done in the spitting box. Origin ENTER : Saves the settings and shifts to  the previous hierarchy.

  • Page 118: Set 5: Media Initial Menu

    User’s Guide ValueJet 1608 HS Printer menu Set 5: Media initial menu Set the media detection type while initializing the media. Omitting media detection will shorten operation time. Caution When the value in the media initial menu is set as “OFF”, “Top&width” or ...

  • Page 119: Set 6: Media Width/Mediawidth Check Menu

    User’s Guide ValueJet 1608 HS Printer menu Set 6: Media Width/MediaWidth check menu Set up the distance between the right end from 5 mm and the left end if media detection is not performed when initializing the media. Media width menu...

  • Page 120: Set 7: Take-Up Menu

    User’s Guide ValueJet 1608 HS Printer menu Set 7: Take-up menu Set up whether the media width and edge will be detected when initializing the media. Note Please do not set to “Type1” when not installing the winding unit. Doing so will ...

  • Page 121: Set 9: Origin Menu

    User’s Guide ValueJet 1608 HS Printer menu Set 9: Origin menu Set this menu when reprinting on the margin, when the printing data position is changed to the position of the already printed media. Note When the take-up menu is set to “Type 1”, the setting value for x is between 0 ...

  • Page 122: Set 10: Prev. Stick Menu

    User’s Guide ValueJet 1608 HS Printer menu Set 10: Prev. Stick menu Set up to prevent media from sticking when printing starts. Note When setting the winding unit menu to “Type 1” the setting for the Prev. Stick  menu is disabled.

  • Page 123: Set 12: Head Travel Menu

    User’s Guide ValueJet 1608 HS Printer menu Set 12: Head travel menu sets the range that the print head moves while printing. Setup item Setting Description The print head changes the range of the print data width. Improve the print speed...

  • Page 124: Set 14: Strike Wait Menu

    User’s Guide ValueJet 1608 HS Printer menu Set 14: Strike wait menu sets the waiting time while overwrite printing. Note By increasing the strike wait time, you allow more time for the ink to settle and  fix. Setup item...
  • Page 125 User’s Guide ValueJet 1608 HS Printer menu Idle Auto cleaning Sets the auto cleaning interval for standby mode. Setup item Setting Description Select the time for auto cleaning when the printer is in standby. min: auto cleaning  0 min to 1440 min performed.

  • Page 126: Set 17: Ink Status Menu

    User’s Guide ValueJet 1608 HS Printer menu Set 17: Ink status menu Displays information of the ink installed in the cassette slot. Note When displaying the Ink status menu, use genuine ink cassettes. When using  ink cassettes other than the genuine ones, the ink status will not be displayed correctly.

  • Page 127: Set 19: Longstore Menu

    User’s Guide ValueJet 1608 HS Printer menu Set 19: longstore menu Performs a head washing. This is to be used by a service person during maintenance. Note Make sure to use a dedicated cleaning fluid.  Setup item Setting Description...

  • Page 128: Set 21: Initialization Menu

    User’s Guide ValueJet 1608 HS Printer menu Set 21: Initialization menu The setting value of the printer is returned to default. Setup item Setting Description All settings return to factory default. The setting of the media type menu are Media Type returned to factory default.

  • Page 129: Set 23: Ip Address Menu

    User’s Guide ValueJet 1608 HS Printer menu Set 23: IP address menu Sets the IP address of the printer. Note Be sure to set the IP address after consulting the network administrator.  Setup item Setting Description Change the IP address by using the following keys: 000.000.000.000 to...

  • Page 130: Set 25: Gateway Menu

    User’s Guide ValueJet 1608 HS Printer menu Set 25: Gateway menu Sets the gateway. Note Be sure to set the gateway after consulting the network administrator.  Setup item Setting Description Change the gateway by using the following keys: 000.000.000.000 to +: increase the value ...

  • Page 131: Menu 2 - 5

    User’s Guide ValueJet 1608 HS Printer menu Set 27: Startup clean menu Set whether cleaning is performed automatically or not when the power is switched ON. Setup item Setting Description The On cleaning is not performed. Automatically performs a short cleaning Economy when switching ON the printer.

  • Page 132: Menu 7: Version

    User’s Guide ValueJet 1608 HS Printer menu 5.4.3 Menu 7: Version Displays the version of the Firmware. Setup item Setting Description *.**(Main)/ Displays the version of the firmware on the *.**(Controller) main and controller side. Ver.M/C CANCEL : Save the setting and shift to the ...

  • Page 133: Timer Setting Menu

    User’s Guide ValueJet 1608 HS Printer menu Timer setting menu Set the head cleaning interval of the printer for sleep mode. When more than the set time has passed, the print head is cleaned automatically. Note During sleep mode, even if the set time has passed, print head cleaning is not ...

  • Page 134: Sleep Mode Start Menu

    User’s Guide ValueJet 1608 HS Printer menu Sleep Mode Start menu Activate sleep mode. During sleep mode, the operation panel displays “Restart ==> ENTER”. During sleep mode, pressing ENTER will return the printer to normal operation. Note If you try to switch to sleep mode under the following circumstances, “Don’t ...

  • Page 135: Periodical Maintenance

    Cleaning the P-rear sensor surface ....... . 157  Done by Authorized Mutoh Technician ......158 AP-75810 - Revision 2.0...

  • Page 136: Done By End User

    User’s Guide ValueJet 1608 HS Periodical maintenance Done by end user Caution Be sure to wear gloves when working with inks or cleaning liquid.  In case of working with other inks than described in this manual, refer to the ...

  • Page 137: Keeping Optimum Printing Conditions

    6.1.1 Keeping optimum printing conditions The ink used in the ValueJet 1608 HS contains special components to make it possible to print onto a huge variety of roll and rigid media. These components however have the tendency to separate. To avoid this separation, and to keep optimum printing conditions, there are two items that you need to do.

  • Page 138: Cleaning The Printer

    User’s Guide ValueJet 1608 HS Periodical maintenance 6.1.2 Cleaning the printer Periodic cleaning is necessary to use the printer in good condition. 6.1.3 Cleaning the outer case Be sure to read and understand the safety warnings before handling the printer.
  • Page 139 User’s Guide ValueJet 1608 HS Periodical maintenance Step 2: Remove paper powder and dust attached to the pressure rollers using a soft brush. Note Do not blow paper powder inside the printer using tools such as an air duster. ...
  • Page 140 User’s Guide ValueJet 1608 HS Periodical maintenance Step 4: Apply a damp and tightly squeezed soft cloth to wipe off the dirt of the unpainted (silver colour) area in the centre of the grid roller. N° Description Grid roller AP-75810 - Revision 2.0...

  • Page 141: Head Cleaning

    User’s Guide ValueJet 1608 HS Periodical maintenance 6.1.5 Head cleaning When printed data is blurred or some nozzles are missing, clean the print head surface and nozzles (Head cleaning). Note When not using the printer for a long period (one week or more), perform a ...
  • Page 142 User’s Guide ValueJet 1608 HS Periodical maintenance Step 4: Press Cleaning for at least 2 seconds. The operation panel displays “Cleaning **%”.  Start Head cleaning.  After completing head cleaning, the operation panel shifts to Normal.  Note If blurs or lacking parts in printed media do not disappear with one time of ...

  • Page 143: Cleaning The Cleaning Wiper And Around The Print Head

    User’s Guide ValueJet 1608 HS Periodical maintenance 6.1.6 Cleaning the cleaning wiper and around the print head This sub-section describes how to clean the cleaning wiper. Cleaning time Once a day. Cleaning method Follow the procedure below to clean the cleaning wiper, its surrounding area and around the print head.

  • Page 144: Cleaning The Cleaning Wiper Unit And Head Cap Unit

    User’s Guide ValueJet 1608 HS Periodical maintenance Step 6: After completing the cleaning, press Enter . The cleaning wiper returns to its original position.  The print head returns to its original position.  The printer starts the procedure to power OFF.
  • Page 145 User’s Guide ValueJet 1608 HS Periodical maintenance Step 2: Dip the cleaning stick in the cleaning fluid, and remove the ink and dust on the cleaning wiper. Cleaning wiper left side:  Remove the ink and dust from the front and back.
  • Page 146 User’s Guide ValueJet 1608 HS Periodical maintenance Cleaning wiper unit right side surface:  Remove the ink and dust from the front and back. N° Description Cleaning wiper right side surface Cleaning stick Step 3: Using the dropper, drop uncontaminated cleaning fluid (0.5ml) on the cleaning wiper.

  • Page 147: Cleaning Around The Print Head

    User’s Guide ValueJet 1608 HS Periodical maintenance Step 4: Using the dropper, soak the head cap unit with uncontaminated cleaning fluid (1.5ml) and let it soak for 2 minutes. N° Description Dropper Head cap unit Step 5: Assemble the maintenance cover on the right side of the printer and close it.
  • Page 148 User’s Guide ValueJet 1608 HS Periodical maintenance Step 2: Confirm, using a light such as a penlight, that there are no foreign objects, such as dust or ink attached to the following parts: N° Description Around the print head Head guide area...
  • Page 149 User’s Guide ValueJet 1608 HS Periodical maintenance Step 3: If foreign objects, such as dust or ink are attached to the print head, dip the cleaning stick in cleaning fluid and remove them. N° Description Around the print head Head guide area...

  • Page 150: Draining Condensated Water

    User’s Guide ValueJet 1608 HS Periodical maintenance 6.1.7 Draining condensated water When the solenoid valve unit collects water, follow the procedure below to remove it. Caution Do not use the solenoid valve unit with water inside.  The water may run into the printer and may damage the printer.
  • Page 151 User’s Guide ValueJet 1608 HS Periodical maintenance Step 3: Open the drain valve cock little by little to drain the water. N° Description Solenoid valve unit Drain valve cock Step 4: Once the water is discharged, return the drain valve cock.

  • Page 152: Replacing The Spitting Box Sponges

    User’s Guide ValueJet 1608 HS Periodical maintenance 6.1.8 Replacing the spitting box sponges This section explains how to replace the spitting-box sponges. Note Make sure to install the spitting-box sponges in the printer.  The spitting-box sponges are an essential part.
  • Page 153 User’s Guide ValueJet 1608 HS Periodical maintenance Step 2: Press Menu . The operation panel displays “Menu 1: Setup>”.  The operation panel shifts to the Setup menu display.  Step 3: Press >. The operation panel displays “Set1: MediaType”.
  • Page 154 User’s Guide ValueJet 1608 HS Periodical maintenance Step 5: Press Enter . The operation panel displays “CR Mainte.: Start”.  The display enters the CR Maintenance menu.  Refer to Set 20: CR Maintenance menu on page 127 Step 6: Press Enter .
  • Page 155 User’s Guide ValueJet 1608 HS Periodical maintenance Step 9: Insert your left hand from the front cover side. While holding the spitting box from above, lift the spitting-box sponge hook and release the hook. Then, remove the spitting-box sponge holder.

  • Page 156: Cleaning The Timing Fence

    User’s Guide ValueJet 1608 HS Periodical maintenance Step 11: Close the maintenance cover. Step 12: Close the front cover. Step 13: Press Enter . The print head returns to its original position.  The operation panel displays “CR Mainte.: Start”.

  • Page 157: Cleaning The P-Rear Sensor Surface

    User’s Guide ValueJet 1608 HS Periodical maintenance 6.1.10 Cleaning the P-rear sensor surface Step 1: Open the front cover. Step 2: Clean the P-rear sensor surface with a swab. N° Description P-rear sensor AP-75810 - Revision 2.0 Downloaded From ManualsPrinter.com Manuals...

  • Page 158: Done By Authorized Mutoh Technician

    Be sure to have these periodical service interventions planned in a timely manner. It is very important not to skip a maintenance intervention in order to maintain constant print quality and to keep your warranty; Please refer to the table below to know what the Authorized Mutoh technician must do. N° Action...

  • Page 159: Troubleshooting

    User’s Guide ValueJet 1608 HS Chapter 7 Troubleshooting Malfunctions and failures ........161 Problems in installation and introduction .
  • Page 160 User’s Guide ValueJet 1608 HS The media is jammed ........178 Removing Thick Media .

  • Page 161: Malfunctions And Failures

    User’s Guide ValueJet 1608 HS Malfunctions and failures This section describes undisplayed malfunctions and failures of the printer, possible causes and countermeasures. 7.1.1 Problems in installation and introduction Cannot perform the initial ink charge N° Possible cause Remedy Reference Is the front cover open or media...

  • Page 162: Cannot Print At All

    User’s Guide ValueJet 1608 HS 7.1.2 Cannot print at all Does not work at all after power activation N° Possible cause Remedy Reference Is the power cable connected to Installation Connect the power cable. the plug? manual Does the AC power supply...

  • Page 163: Cannot Use The Computer Online Using Lan

    User’s Guide ValueJet 1608 HS When sending data from the computer, an error occurs at the printer and nothing is printed N° Possible cause Remedy Reference Is the type of printer selected correctly at the computer? Check that the printer type...

  • Page 164: Media-Related Troubleshooting

    User’s Guide ValueJet 1608 HS 7.1.3 Media-related troubleshooting The media slips or is torn during initialization Note If the media is jammed or torn, refer to The media is jammed on page 178  N° Possible cause Remedy Reference Are you using recommended Setting media Use recommended media.

  • Page 165: The Media Is Crumpled During Initialization

    User’s Guide ValueJet 1608 HS The media is crumpled during initialization N° Possible cause Remedy Reference Are you using recommended Setting media Use recommended media. media? type on page 40 Loading roll Is the loading position of the Set the media correctly.

  • Page 166: The Wrong Media Size Is Set During Initialization

    User’s Guide ValueJet 1608 HS The wrong media size is set during initialization N° Possible cause Remedy Reference Are you using recommended Setting media Use recommended media. media? type on page 40 Loading roll Is the media loaded at an angle? Load the media straight.

  • Page 167: Printing-Related Troubleshooting

    User’s Guide ValueJet 1608 HS The media veers during printing N° Possible cause Remedy Reference Are you using recommended Setting media Use recommended media. media? type on page 40 Loading roll Is the loading position of the Load the media correctly.

  • Page 168: The Printing Position Is Incorrect

    User’s Guide ValueJet 1608 HS The printing position is incorrect (some parts of the media cannot be printed on) N° Possible cause Remedy Reference Loading roll Is the loading position of the Load the media correctly. media on media correct? page 37...

  • Page 169: White Or Black Lines Appear On Printed Media

    User’s Guide ValueJet 1608 HS White or black lines appear on printed media N° Possible cause Remedy Reference Are you using recommended Setting media Use recommended media. media? type on page 40 Loading roll Is the roll media loaded correctly? Load the roll media correctly.

  • Page 170: Air Pressure Related Troubleshooting

    User’s Guide ValueJet 1608 HS Printing lines are not straight N° Possible cause Remedy Reference Replacing the Is the ink bag within the validity Use a new ink bag. ink bags on period? page 61 Are you using recommended Setting media Use recommended media.

  • Page 171: Error Messages

    User’s Guide ValueJet 1608 HS Error messages This section describes messages displayed during normal printer operation or when errors occur, and solutions to the messages. 7.2.1 Status messages This section describes messages displayed during printer normal operation. When the product is operating correctly, the operation panel displays each operation status.
  • Page 172 User’s Guide ValueJet 1608 HS N° Display Description Reference Replacing the Filling the ink. Ink Refill **% ink bags on Please wait a while. page 61 Replacing the Filling the ink into the Subtank. SubTank Refill ** % ink bags on Please wait a while.
  • Page 173 User’s Guide ValueJet 1608 HS N° Display Description Reference During Sleep Mode. Menu 8: Sleep Restart -> Enter Press Enter to return the printer to mode on Normal operation. page 132 Initializing the head height. Setting media Head Height Initial Please wait a while.

  • Page 174: Error Message Display And Remedies

    User’s Guide ValueJet 1608 HS 7.2.2 Error message display and remedies This section describes error messages and remedies. Error messages are displayed when certain failures occur during printer operation. If an error that can be displayed occurs, the printer may display the following error messages on the operation panel and stop operation.
  • Page 175 User’s Guide ValueJet 1608 HS N° Display Description Remedy Reference The operational life of Life Times the pump motor has Contact your local — [Pump] almost expired. Mutoh dealer. (Continues operation) The life CR motor is Life Times Contact your local almost expired.

  • Page 176: Data Error Display And Solutions

    User’s Guide ValueJet 1608 HS 7.2.3 Data error display and solutions This section describes data error messages and remedies. A data error appears if there is a failure in data communication between your PC and the printer. If a data error occurs, the following error message appears on the operation panel and operation stops.

  • Page 177: Error Requiring Restart

    For an error requiring restart, operation will return to normal after removing the cause of the error and restarting the printer. If the same error continues to be displayed, contact the your local Mutoh dealer. Be sure to tell us the code no. of the error message when you contact us.

  • Page 178: The Media Is Jammed

    The media is jammed When the set media is jammed, follow the procedure below to remove it. 7.3.1 Removing Thick Media If thick media becomes jammed, contact your local Mutoh dealer. 7.3.2 Removing Roll Media Step 1: Switch OFF the printer.
  • Page 179 User’s Guide ValueJet 1608 HS Step 3: Move the print head section from the top of the media to the right. N° Description Print head section Roll media Step 4: Raise the media loading lever. N° Description Media loading lever AP-75810 - Revision 2.0...
  • Page 180 User’s Guide ValueJet 1608 HS Step 5: Pull the media to your side, and cut the torn part with cutting tools such as a razor blade. N° Description Razor blade Roll media Step 6: Turn the flanges of the roll media holder and take up the roll media.
  • Page 181 User’s Guide ValueJet 1608 HS Index Cutting media ......95 Adjust print ......85...
  • Page 182 User’s Guide ValueJet 1608 HS Initialization menu ....128 Ink status ......126 IP adress .
  • Page 183 User’s Guide ValueJet 1608 HS Origin menu ......121 printing tables ..... 42...
  • Page 184 User’s Guide ValueJet 1608 HS User media menu ..... 107 Using the air heater ....59 Vacuum Fan menu .

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