Manitowoc S Model Installation, Use & Care Manual
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Manitowoc S Model Installation, Use & Care Manual

Ice beverage with cvd technology
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S Model & Ice Beverage
QuietQube
Ice Machines
®
with CVD
Technology
®
Installation, Use & Care Manual
This manual is updated as new information and models are released.
Visit our website for the latest manual. www.manitowocfsg.com
America's #1 Selling Ice Machine
Part Number 000002477 3/08

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  • Page 1 S Model & Ice Beverage QuietQube Ice Machines ® with CVD Technology ® Installation, Use & Care Manual This manual is updated as new information and models are released. Visit our website for the latest manual. www.manitowocfsg.com America’s #1 Selling Ice Machine...

  • Page 2: Safety Notices

    Safety Notices Read These Before Proceeding: As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this manual. ! Caution Disregarding the notices may lead to serious injury and/ Proper installation, care and maintenance are or damage to the equipment.

  • Page 3: Table Of Contents

    Arctic Pure Water Filter System ....... . . Manitowoc Cleaner and Sanitizer ....... .
  • Page 4 Leveling the Ice Storage Bin ........S1470C/S1870C/S2170C Installation on a Manitowoc Bin ... . .
  • Page 5 Table of Contents (continued) Section 3 Ice Machine Operation Component Identification ......... Ice Machine Head Section .
  • Page 6 Table of Contents (continued) THIS PAGE INTENTIONALLY LEFT BLANK Part Number 000002477 1/10...

  • Page 7: General Information

    SV3105 When installed on a bin an ice deflector is required. Dice Half Dice Prior to using a non-Manitowoc ice storage system with 7/8" x 7/8" x 7/8" 3/8" x 1-1/8" x 7/8" Manitowoc ice machines, contact the manufacturer to 2.22 x 2.22 x 2.22 cm...
  • Page 8 This kit reduces overfill and condensation issues and A counter-top dispenser is ideal for cafeterias and many can be used on any Manitowoc ice machine installed on types of self-service facilities. Manitowoc auto-fill, floor- an ice dispenser. The kit includes a universal mounting standing ice dispensers meet the strict sanitary bracket which attaches over the dispenser side wall.

  • Page 9: Model/Serial Number Location

    These numbers are required when requesting Both model/serial numbers must be referenced to obtain information from your local Manitowoc distributor, warranty or service information. service representative, or Manitowoc Ice, Inc. Ice Machine Head Section...

  • Page 10: Owner Warranty Registration Card

    God. If the OWNER WARRANTY REGISTRATION CARD is not returned, Manitowoc will use the date of sale to the 4. Premium labor rates due to holidays, overtime, Manitowoc Distributor as the first day of warranty etc.;...
  • Page 11 To secure prompt and continuing warranty service, this P.O. Box 1720, warranty registration card must be completed and sent Manitowoc, WI 54221-1720 to Manitowoc within thirty (30) days from the sale date. Telephone: 920-682-0161 Fax: 920-683-7585 Complete the following registration card and send it to www.manitowocice.com...
  • Page 12 General Information Section 1 THIS PAGE INTENTIONALLY LEFT BLANK Part Number 000002477 3/08...

  • Page 13: Installation Instructions

    21.5 in an adapter is available that allows two S QuietQube ice S0600C (62.2 cm) (76.2 cm) (54.6 cm) machines to be placed side by side on 60” Manitowoc 24.5 in 30 in 26.5 in F & B style bins. S0850C (62.2 cm)
  • Page 14 Line Liquid Line 30” (76.2cm) 26.5” (67.3cm) 20.5” Drain Water Inlet (52cm) 1/2” 3/8” FPT NPTF 5.5” 6.0” (14cm) (15.2cm) Base Drains Warning S1470C/S1870C/S2170C ice machines are not approved for use on Manitowoc B570 series bins. Part Number 000002477 3/08...
  • Page 15 Section 2 Installation Instructions Ice Machine Dimensions IB0600C ICE MACHINE IB1000C ICE MACHINE 22” 22” (55.8 CM) (55.8 CM) 3” 3” (7.62 CM) (7.62 CM) 19.5” 26” 21” (48.9 CM) 30.5” 5.5” (66 CM) (54.6 CM) 5.5” (77.47 CM) (14 CM) (14 CM) 3”...

  • Page 16: Cvd Condensing Unit Dimensions

    Installation Instructions Section 2 CVD Condensing Unit Dimensions CVD0675/CVD0885/CVD1085/ CVD1486 CVD1185/CVD1285/CVD1485 24.13” 21.87” 34” (53.7 CM) (55.5 CM) (86.4 CM) 24.53” (62.3 CM) 25.75” (65.4 CM) 20.64” (52.4 CM) 14.5” (36.8 CM) FRONT VIEW 4.26” 14.5” (10.8 CM) (36.8 CM) 12.6”...

  • Page 17: Ice Storage Bin Dimensions

    Dimension B Bin Model Dimension A (Width) storage bin to incorporate an ice deflector. (Height) Prior to using a non-Manitowoc ice storage system B750 30 in. (76.2 cm.) 58 in. (147.3 cm.) with other Manitowoc ice machines, contact the B1050 30 in.

  • Page 18: Ice Machine Installation Options

    ROUTED OUT ROUTED OUT TOP installer. Check your local Yellow Pages for the name of BACK OF THE ICE MACHINE WITH the nearest Manitowoc distributor, or call Manitowoc Ice, ° PROVIDED 90 Inc. for information regarding installation and start-up ELL’S services.

  • Page 19: Ice Machine Head Section Clearance Requirements

    Section 2 Installation Instructions Ice Machine Head Section Installation Ice Machine Head Section Clearance Requirements Requirements S600C/S850C/S1000C/S1200C/S1470C/S1870C/S2170C S600C/S850C/S1000C/S1200C/S1470C/S1870C/S2170C The location selected for the ice machine must meet the Top 5” (12.7 cm) is recommended for efficient operation following criteria. If any of these criteria are not met, and removal of top cover/servicing.

  • Page 20: Location Of Cvd Condensing Unit

    Installation Instructions Section 2 Location of CVD Condensing Unit Condensing Unit Clearance Requirements The location selected for the CVD Condensing Unit must CVD675/CVD885/CVD1085/CVD1185/CVD2085 meet the following criteria. If any of these criteria are not Top/Sides met, select another location. There is no minimum clearance required, although 6” •...

  • Page 21: Bin Installation

    All ice machines installed on a bin require an ice S1470C/S1870C/S2170C INSTALLATION ON A MANITOWOC BIN deflector. Manitowoc bins have a built in deflector that requires no modifications when used with a forward Warning facing evaporator. Ice machines with multiple evaporators require a deflector kit.

  • Page 22: Dispenser Installation

    11” from left edge of ice machine to left edge Important of bracket). Manitowoc Ice/Beverage Ice Machines require an B. Cut and remove foam tape on the front and the adapter for mounting. Adapters are not included back of the bin where the deflector will be with the ice machine, dispenser or bin and must be located.

  • Page 23: Typical Ice Beverage On A Dispenser

    Section 2 Installation Instructions TYPICAL ICE BEVERAGE ON A DISPENSER Important DO NOT REMOVE the label on bin adapters. The retainer clips and brackets must be used. 1. Install bin level thermostat bracket. 6. Secure the ice machine to the adaptor with two (2) #8-32 screws supplied with the kit.

  • Page 24: Electrical Service

    A separate fuse/circuit breaker must be provided for when it senses an unexpected loss of power, each condensing unit. presumably to ground. Manitowoc Ice, Inc. does not • A qualified electrician must determine proper wire recommend the use of a GFCI/GFI circuit protection with size dependent upon location, materials used and our equipment.

  • Page 25: Electrical Requirements

    Voltage Maximum Minimum Breaker **Minimum Wire Size Ice Machine Phase Fuse/Circuit Total Amps Size Required by Required by Manitowoc Cycle Breaker Manitowoc 115/1/60 15 amp 15 amp #14 Solid Copper S0600C Conductor...
  • Page 26 Maximum Fuse/ Minimum Circuit **Minimum Wire Size Required Condensing Unit Voltage/Phase/Cycle Circuit Breaker Amps by Manitowoc 208-230/1/60 15 amp #14 Solid Copper Conductor CVD0675 208-230/3/60 15 amp #14 Solid Copper Conductor...

  • Page 27: Quietqube® Ice Machine Head Section Electrical Wiring Connections

    Section 2 Installation Instructions QuietQube® Ice Machine Head Section Electrical Wiring Connections QUIETQUBE® ICE MACHINE HEAD SECTION Warning 230/1/50 These diagrams are not intended to show proper wire routing, wire sizing, disconnects, etc., only the correct wire connections. All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes.

  • Page 28: Condensing Unit Wiring Connections

    Installation Instructions Section 2 Condensing Unit Wiring Connections CVD CONDENSING UNIT 208-230/3/60 Warning These diagrams are not intended to show proper wire routing, wire sizing, disconnects, etc., only the correct wire connections. All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes.

  • Page 29: Ice Machine Head Section Water Supply And Drains

    Important refrigeration discharge pressure. If you are installing a Manitowoc water filter system, It is necessary to know the amount of heat rejection, and refer to the Installation Instructions supplied with the the pressure drop through the condenser and water filter system for ice making water inlet connections.

  • Page 30: Water Cooled Condenser Water Supply And Drains

    Installation Instructions Section 2 Water Cooled Condenser Water Supply and Drains CONDENSER WATER SUPPLY Local water conditions may require treatment of the water to inhibit scale formation, filter sediment, and remove chlorine odor and taste. WATER COOLED CONDENSER LINES Follow these guidelines to install water lines: •...

  • Page 31: Water Supply And Drain Line Sizing/Connections

    Section 2 Installation Instructions WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS ! Caution Plumbing must conform to state and local codes. Tubing Size Up to Ice Location Water Temperature Water Pressure Ice Machine Fitting Machine Fitting °F (1.6°C) Min. 20 psi (1.4 bar) Min. 3/8”...

  • Page 32: Refrigeration System Installation

    Important CVD® CONDENSING UNIT Manitowoc remote systems are only approved and Each condensing unit ships from the factory pressurized warranted as a complete new package. Warranty on with 50/50 nitrogen helium mixture that must be...

  • Page 33: Refrigeration Line Set Installation

    Section 2 Installation Instructions Refrigeration Line Set Installation A. LINE SET LENGTH 100 feet (30.5 m) Length: The maximum measured GENERAL length the line set can be. Refrigeration line set installations consist of vertical and The receiver is designed to hold a charge sufficient to horizontal line set distances between the ice machine operate the ice machine in ambient temperatures and the condensing unit.

  • Page 34: Suction Line Oil Traps

    CVD condensing unit. ! Caution S-Trap Kits are available from Manitowoc (refer to chart). If a line set has a rise followed by a drop, another rise cannot be made. Likewise, if a line set has a drop followed by a rise, another drop cannot be made.
  • Page 35 Section 2 Installation Instructions Step 4 Connecting the line set. Connect The Line Set To The CVD Condensing Unit To prevent oxidation of the copper, purge line set and Warning condensing unit with dry nitrogen while brazing. condensing unit ships from factory pressurized with a 50/50 mixture of nitrogen/helium.
  • Page 36 Installation Instructions Section 2 Step 5 Pressure Test and Evacuate The Line Set If required, the line set and condensing unit can be and CVD Condensing Unit evacuated from the schrader valves located in the CVD condensing unit. Schrader valve core removal tools (that Schrader valve core removal tools that allow for removal allow for putting the cores back in without removing and installation of the valve cores without removing...
  • Page 37 Section 2 Installation Instructions Step 6 Open The Valves Prior To Starting The Ice Machine. USE ALLEN WRENCH TO OPEN (TURN A. Slowly backseat (open-turn counterclockwise) COUNTERCLOCKWISE) LIQUID AND SUCTION the suction line shut off valve. LINE SHUT OFF VALVES B.
  • Page 38 Installation Instructions Section 2 Replace cap on receiver service valve and tighten. Step 8 Insulation Requirements To prevent condensation the entire suction line including the shut-off valve must be insulated. All insulation must TURN be airtight and sealed at both ends. COUNTERCLOCKWISE The following insulation requirements prevent condensation at 90°F (32.2°C) ambient 90% Relative...
  • Page 39 Section 2 Installation Instructions Suction Shut Off Valve Insulation The pre-formed suction shut-off valve insulation is located in the plastic bag taped to the water curtain. A. Verify valve and schrader caps are tightened to specifications (see Step 6). PRE-FORMED INSULATION TIGHTEN VALVE CAPS SV3084...
  • Page 40 Installation Instructions Section 2 CVD CONDENSING UNIT ELECTRICAL DISCONNECT SUCTION LINE LIQUID LINE ICE MACHINE ELECTRICAL HEAD SECTION DISCONNECT SUCTION REFRIGERANT SHUT-OFF VALVE LIQUID REFRIGERANT ELECTRICAL SHUT-OFF VALVE SUPPLY SV1759 Typical QuietQube® System Installation - S600C/S850C/S1000C/S1200C 2-28 Part Number 000002477 3/08...
  • Page 41 Section 2 Installation Instructions CVD CONDENSING UNIT ELECTRICAL DISCONNECT SUCTION LINE LIQUID LINE SUCTION REFRIGERANT SHUT-OFF VALVE LIQUID REFRIGERANT SHUT-OFF VALVE ICE MACHINE HEAD SECTION ELECTRICAL SUPPLY POTABLE WATER INLET ELECTRICAL DISCONNECT SV1768c Typical QuietQube® System Installation - S1470C/S1870C/S2170C 2-29 Part Number 000002477 3/08...
  • Page 42 Installation Instructions Section 2 CVD CONDENSING UNIT ELECTRICAL DISCONNECT LIQUID SUCTION LINE LINE ICE MACHINE HEAD SECTION ELECTRICAL CORD ENTRANCE SUCTION AND LIQUID REFRIGERANT SHUT-OFF VALVE LOCATED INSIDE POTABLE WATER INLET REFRIGERATION LINE SET SERVICE LOOP WATER DRAIN FITTING SV1759A Typical Ice/Beverage System Installation - IB600C/IB800C/IB1000C 2-30 Part Number 000002477 3/08...

  • Page 43: Electronic Bin Thermostat Instructions Ib600C/Ib800C/Ib1000C Only

    Section 2 Installation Instructions Electronic Bin Thermostat Instructions IB600C/IB800C/IB1000C Only POSITIONING CONTROL LOCATION 1. Remove water trough. 2. Refer to illustration: A. Loosen rear screw. B. Remove front screw & rotate probe/bracket. C. Re-install front screw & tighten. D. Tighten rear screw. Control Location 5.

  • Page 44: Installation Checklist

    Are the plastic bushings installed on the CVD® Has the owner/operator been instructed regarding condensing unit to prevent refrigeration tubing maintenance and the use of Manitowoc Cleaner from contacting the sheet metal panel? and Sanitizer? CVD1486 Only - Is the drain installed on the...

  • Page 45: Before Starting The Ice Machine

    Before Starting the Ice Machine AuCS Automatic Cleaning System ® All Manitowoc ice machines are factory-operated and This optional accessory monitors ice making cycles and adjusted before shipment. Normally, new installations do initiates cleaning procedures automatically. The AuCS® not require any adjustment.
  • Page 46 Installation Instructions Section 2 THIS PAGE INTENTIONALLY LEFT BLANK 2-34 Part Number 000002477 3/08...

  • Page 47: Ice Machine Operation

    Section 3 Ice Machine Operation Section 3 Ice Machine Operation Component Identification ICE MACHINE HEAD SECTION S600C/S850C/S1000C/S1200C EVAPORATOR DISTRIBUTION ICE/OFF/CLEAN TUBE ICE THICKNESS SWITCH PROBE WATER INLET VALVE (LOCATED IN REFRIGERATION COMPARTMENT) WATER LEVEL DUMP VALVE WATER CURTAIN PROBE WATER INLET WATER TROUGH WATER PUMP LOCATION...
  • Page 48 Ice Machine Operation Section 3 IB0600C/IB0800C/IB1000C ELECTRICAL ELECTRICAL COMPARTMENT COMPARTMENT WATER DISTRIBUTION TUBE ICE/OFF/CLEAN TOGGLE SHUT OFF SWITCH VALVES RECEIVER SERVICE VALVE DISCHARGE LINE CHECK VALVE THICKNESS WATER PROBE INLET VALVE LIQUID LINE DRYER DUMP WATER VALVE CURTAIN LIQUID LINE SOLENOID WATER VALVE...

  • Page 49: Condensing Units

    Section 3 Ice Machine Operation CONDENSING UNITS CVD0675/CVD0875/CVD0885/CVD1085/ CVD1486 CVD1185/CVD1285/CVD1485 LIQUID LINE ACCESS SUCTION LINE CONDENSER HEAD PRESSURE VALVES CONNECTION FAN MOTOR CONTROL VALVE POINTS CONDENSER ELECTRICAL ELECTRICAL COMPARTMENT COMPARTMENT HEAD PRESSURE WATER CONTROL WATER REGULATING LIQUID LINE AND VALVE COOLED VALVE SUCTION LINE...

  • Page 50: Ice Making Sequence Of Operation

    Ice Machine Operation Section 3 Ice Making Sequence of Operation INITIAL START-UP OR START-UP AFTER FREEZE SEQUENCE AUTOMATIC SHUT-OFF 3. Prechill 1. Water Purge The compressor is on for 30 seconds (60 seconds initial Before the compressor starts, the water pump and water cycle) prior to water flow, to prechill the evaporator.
  • Page 51 Section 3 Ice Machine Operation HARVEST SEQUENCE AUTOMATIC SHUT-OFF 5. Water Purge 7. Automatic Shut-Off Ice Machine Section: Shuts off when: The air compressor (when used) and the harvest valve(s) open at the beginning of the water purge to • The storage bin is full at the end of a harvest divert refrigerant gas into the evaporator.

  • Page 52: Operational Checks

    After a harvest cycle, inspect the ice cubes in the ice GENERAL storage bin. The ice thickness probe is factory-set to Manitowoc ice machines are factory-operated and maintain the ice bridge thickness at 1/8" (3.2 mm). adjusted before shipment. Normally, a newly installed ice NOTE: Make sure the water curtain is in place when machine does not require any adjustment.
  • Page 53 Section 3 Ice Machine Operation HARVEST SEQUENCE WATER PURGE The harvest sequence water purge adjustment may be used when the ice machine is hooked up to special water systems, such as a de-ionized water treatment system. 45 second setting Warning Disconnect electric power to the ice machine at the electrical disconnect before proceeding.
  • Page 54 Ice Machine Operation Section 3 THIS PAGE INTENTIONALLY LEFT BLANK Part Number 000002477 3/08...

  • Page 55: Interior Cleaning And Sanitizing

    Model Amount of Cleaner ! Caution S0600C/S0800C 3 ounces (90 ml) Use only Manitowoc approved Ice Machine Cleaner S1000C/S1200C and Sanitizer for this application (Manitowoc S1470C/S1870C/S2170C 9 ounces (270 ml) Cleaner part number 94-0546-3 and Manitowoc...
  • Page 56 Maintenance Section 4 PARTS REMOVAL FOR CLEANING/SANITIZING S600C/S850C/S1000C/S1200C A. Remove the water curtain E. Remove the water level probe • Gently flex the curtain in the center and remove it • Pull the water level probe straight down to from the right side. disengage.
  • Page 57 Section 4 Maintenance Part Number 000002477 3/08...
  • Page 58 Maintenance Section 4 S1470C/S1870C/S2170C A. Remove Splash Shields. E. Remove ice dampers. • Grasp the top center of splash shields. • Grasp ice damper and apply pressure toward the • Lift up and then out. back mounting bracket. B. Remove ice thickness probe. •...
  • Page 59 Section 4 Maintenance Part Number 000002477 3/08...
  • Page 60 Maintenance Section 4 IB620C/IB820C/IB1020C A. Remove the splash shield F. Remove the water distribution tube • Remove the clamp from the vinyl water hose on the • Remove quarter turn connector from the right side of splash shield. right side of the distribution tube. •...
  • Page 61 Section 4 Maintenance Part Number 000002477 3/08...
  • Page 62 Step 15 Wait about two minutes or until water starts to brush or cloth to thoroughly clean the following ice flow over the evaporator. Add the proper amount of machine areas: Manitowoc Ice Machine Sanitizer to the water trough by pouring between the water curtain and evaporator. • Side walls •...
  • Page 63 Section 4 Maintenance Step 16 The ice machine will stop after the sanitize cycle (approximately 35 minutes). Place the toggle switch in the OFF position and disconnect power to the ice machine. Warning Disconnect the electric power to the ice machine at the electric service switch box.
  • Page 64 Maintenance Section 4 ADDITIONAL COMPONENT REMOVAL The following components may be removed for easier Water Inlet Valve access in some installations or they may need to be The water inlet valve normally does not require removal removed and cleaned to correct an operational problem. for cleaning.
  • Page 65 Section 4 Maintenance Water Dump Valve The water dump valve normally does not require removal for cleaning. To determine if removal is COIL necessary: SPRING 1. Set the toggle switch to ICE. 2. Verify the water trough fills with water at the beginning of the freeze cycle.

  • Page 66: Cleaning The Condenser

    Maintenance Section 4 Water-Cooled Condenser Cleaning the Condenser and Water Regulating Valve CVD1486 Only GENERAL Symptoms of restrictions in the condenser water circuit Warning include: Disconnect electric power to the ice machine head • Low ice production section and the remote condensing unit at the •...
  • Page 67 *Although one sachet is recommended, extreme conditions may 4. Sanitize the bin/dispenser. necessitate using two sachet packets. 5. Install a replacement sachet packet and reinstall all Guardian sachet packets are available through your panels. local Manitowoc ice machine dealer. 4-13 Part Number 000002477 3/08...

  • Page 68: Removal From Service/Winterization

    Maintenance Section 4 Removal from Service/Winterization CVD1486 WATER COOLED CONDENSING UNIT 1. Perform steps 1-11 in previous column. GENERAL 2. Disconnect the incoming water and drain lines from Special precautions must be taken if the ice machine is the water-cooled condenser. to be removed from service for an extended period of time or exposed to ambient temperatures of 32°F (0°C) 3.

  • Page 69: Before Calling For Service

    Section 5 Before Calling For Service Section 5 Before Calling For Service Checklist If a problem arises during operation of your ice machine, follow the checklist below before calling service. Routine adjustments and maintenance procedures are not covered by the warranty. Problem Possible Cause To Correct...

  • Page 70: Safety Limit Feature

    In addition to the standard safety controls, such as the A. If the safety limit feature has stopped the ice high pressure cutout, your Manitowoc ice machine machine, it will restart after a short delay. features built-in safety limits which will stop the ice Proceed to step 2.
  • Page 72 © 2007 Manitowoc Continuing product improvements may necessitate change of specifications without notice. Part Number 000002477 3/08 Manitowoc Foodservice Group 2110 South 26th Street, P.O. Box 1720 Manitowoc, WI 54221-1720, USA Ph: 920-682-0161 Fax: 920-683-7589 Visit us online at: www.manitowocfsg.com...

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