Manitowoc S Installation, Use & Care Manual
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Summary of Contents for Manitowoc S
- Page 1 S Model Ice Machines Installation, Use & Care Manual This manual is updated as new information and models are released. Visit our website for the latest manual. www.manitowocfsg.com America’s #1 Selling Ice Machine Part Number 000000966 03/09...
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Page 2: Safety Notices
Safety Notices Read These Before Proceeding: As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this manual. ! Caution Disregarding the notices may lead to serious injury and/ Proper installation, care and maintenance are or damage to the equipment. -
Page 3: Table Of Contents
Arctic Pure Water Filter System ....... . . Manitowoc Cleaner and Sanitizer ....... . - Page 4 Quick Connect Fittings ......... 2-21 Non-Manitowoc Multi-Circuit Condenser Sizing Chart ....2-22 Installation Check List .
- Page 5 Component Identification ......... S Model Single Evaportor Models ....... .
- Page 6 Table of Contents (continued) Section 5 Before Calling For Service Checklist ............Safety Limit Feature .
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Page 7: General Information
4 HALF-DICE AIR-COOLED SY0854A SY0855W SY0894N 5 HALF-DICE WATER-COOLED SD1002A SD1003W SD1092N SY1004A SY1005W SY1094N SD1202A SD1203W S Y 1094 N SI SY1204A SY1205W ADDITIONAL SPECS SD1402A SD1403W SD1492N PHASE ICE MACHINE M MARINE UNIT SY1404A SY1405W SY1494N ICE MACHINE MODEL... -
Page 8: Accessories
All Manitowoc ice machines require the ice storage system (bin, dispenser, etc.) to incorporate an ice deflector. 48” wide S Model ice machines require adding Manitowoc Ice Deflector Kit K00349 when installing with non-Manitowoc ice storage systems. 30” wide S Model ice machines require adding Manitowoc Ice Deflector Kit K00347 when installing with non-Manitowoc ice storage systems. -
Page 9: Model/Serial Number Location
Model/Serial Number Location These numbers are required when requesting The model and serial number are listed on the MODEL/ information from your local Manitowoc distributor, or SERIAL NUMBER DECAL affixed to the ice machine, Manitowoc Foodservice. remote condenser and storage bin. -
Page 10: Owner Warranty Registration Card
Owner Warranty Registration Card GENERAL EXCLUSIONS The packet containing this manual also includes The following items are not included in the ice machine’s warranty information. Warranty coverage begins the day warranty coverage: your new ice machine is installed. 1. Normal maintenance, adjustments and cleaning. -
Page 11: Residential Ice Machine Limited Warranty
To secure prompt and continuing warranty service, this Manitowoc, WI 54221-1720 warranty registration card must be completed and sent Telephone: 920-682-0161 Fax: 920-683-7585 to Manitowoc within thirty (30) days from the sale date. www.manitowocice.com Complete the registration card and send it to Manitowoc. Part Number 000000966 03/09... -
Page 12: General Information Section
General Information Section 1 THIS PAGE INTENTIONALLY LEFT BLANK Part Number 000000966 03/09... -
Page 13: Installation Instructions
These instructions are provided to assist the qualified Important installer. Check your local Yellow Pages for the name of the nearest Manitowoc distributor, or call Manitowoc Failure to follow these installation guidelines may Foodservice for information regarding start-up services. affect warranty coverage. -
Page 14: S600 Air And Water-Cooled Ice Machines
Installation Instructions Section 2 S600 AIR AND WATER-COOLED ICE MACHINES 1.50" (3.81cm) ELECTRICAL 8.50" (21.60cm) AUCS 6.50" (16.5cm) CONNECTIONS CONDENSER WATER OUTLET 1/2"FPT (Water-Cooled Only) 2.61" (6.62cm) 2.85" (7.30cm) 5.06" (12.85cm) 1.81" 6.68" (16.96cm) AUXILLARY BASE DRAIN (4.59cm) 1/2"CPVC SOCKET 7.75"... -
Page 15: S300/S450/S500/S850/S1000/S1200 Air And Water-Cooled Ice Machines
Section 2 Installation Instructions S300/S450/S500/S850/S1000/S1200 AIR AND WATER-COOLED ICE MACHINES ELECTRICAL 2.20" (5.58cm) AUCS CONNECTIONS 1.81" (4.59cm) 4.21" (10.69cm) CONDENSER WATER OUTLET 1/2"FPT (Water-Cooled Only) 2.61" (6.62cm) 2.85" (7.30cm) 5.06" (12.85cm) 1.06 (2.7cm) 6.68" (16.96cm) AUXILLARY BASE CONDENSER WATER 8.49" (21.56cm) DRAIN 1/2"CPVC INLET 3/8"FPT SOCKET... -
Page 16: S500/S850/S1000 Remote Ice Machines
Installation Instructions Section 2 S500/S850/S1000 REMOTE ICE MACHINES ELECTRICAL REMOTE CONDENSER 2.20" (5.58cm) ELECTRICAL 1.81" (4.59cm) 6.12" (15.54cm) 1.06 (2.69cm) 2.61" (6.62cm) 5.06" (12.85cm) 6.68" (16.96cm) REFRIGERANT 12.26" (42.27cm) LIQUID LINE WATER INLET 3/8"FPT 16.64" (64.82cm) REFRIGERANT DRAIN 1/2"NPTF DISCHARGE LINE Ice Machine Dimension A Dimension B... -
Page 17: S1400 / S1600 / S1800 Air And Water-Cooled Ice Machines
Section 2 Installation Instructions S1400 / S1600 / S1800 AIR AND WATER-COOLED ICE MACHINES 2.50" (6.35cm) ELECTRICAL 11.0" (27.9cm) CONDENSER WATER AuCS OUTLET 1/2"FPT Connections (Water-Cooled Only) WATER INLET 3/8"FPT 5.75" (14.6cm) 2.0" (5.1cm) 1.1" (2.8cm) CONDENSER WATER INLET 1/2"FPT 4.0"... -
Page 18: S3300 Water-Cooled Model
Installation Instructions Section 2 S3300 WATER-COOLED MODEL 48.00 CONDENSER WATER INLET 1"FPT (Water-Cooled Only) 30.00 ELECTRICAL 36.00 7.00 23.00 CONDENSER WATER OUTLET 1"FPT 36.00 (Water-Cooled Only) 8.00 32.50 34.00 32.50 29.50 8.25 BASE DRAIN 1"FPT DRAIN 1"FPT 1.50 WATER INLET 24.00 1/2"FPT Remote Condenser Dimensions... -
Page 19: Ice Storage Bin Dimensions
Section 2 Installation Instructions Ice Storage Bin Dimensions 22 INCH (56 CM) ICE STORAGE BINS 48 INCH (122 CM) ICE STORAGE BINS Bin Model Dimension A Dimension B B320 34.0 in (86.3 cm) 32.0 in (81.3 cm) B420 34.0 in (86.3 cm) 44.0 in (111.7 cm) B970 30 INCH (76 CM) ICE STORAGE BINS... -
Page 20: Large Capacity Ice Storage Bin Dimensions
Section 2 Large Capacity Ice Storage Bin Dimensions 30 INCH (76 CM) Warning All Manitowoc ice machines require the ice storage 34” (86.4 cm) system (bin, dispenser, etc.) to incorporate an ice deflector. The S600, S850, S1000 ice machines require adding Manitowoc Ice Deflector Kit K00347 when installing with non-Manitowoc ice storage systems. -
Page 21: Location Of Ice Machine
Section 2 Installation Instructions Location of Ice Machine ! Caution The location selected for the ice machine must meet the The ice machine must be protected if it will be following criteria. If any of these criteria are not met, subjected to temperatures below 32°F (0°C). -
Page 22: Removing Drain Plug And Leveling The Ice Storage Bin
6. Inspect bin gasket prior to ice machine installation. BAFFLE (Manitowoc bins come with a closed cell foam gasket installed along the top surface of the bin.) 7. Remove all panels from ice machine before lifting. -
Page 23: Electrical Service
(Minimum circuit The ice machine must be grounded in accordance ampacity is not the ice machine’s running amp load.) with national and local electrical codes. The wire size (or gauge) is also dependent upon All electrical work, including wire routing and grounding, location, materials used, length of run, etc., so it must be... -
Page 24: Maximum Breaker Size & Minimum Circuit Amperage Chart
Installation Instructions Section 2 MAXIMUM BREAKER SIZE & MINIMUM CIRCUIT AMPERAGE CHART Important Due to continuous improvements, this information is for reference only. Please refer to the ice machine serial number tag to verify electrical data. Serial tag information overrides information listed on this page. Air-Cooled Water Cooled Remote... -
Page 25: Self-Contained Electrical Wiring Connections
Section 2 Installation Instructions Self-Contained Electrical Wiring Connections SELF CONTAINED ICE MACHINE Warning 208-230/3/60 OR 440-480/3/60 These diagrams are not intended to show proper wire routing, wire sizing, disconnects, etc., only the correct wire connections. All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes. -
Page 26: Remote Electrical Wiring Connections
Installation Instructions Section 2 Remote Electrical Wiring Connections REMOTE ICE MACHINE WITH SINGLE CIRCUIT MODEL CONDENSER 208-230/3/60 OR 440-480/3/60 Warning These diagrams are not intended to show proper SINGLE wire routing, wire sizing, disconnects, etc., only the CIRCUIT correct wire connections. NOTE: FAN REMOTE MOTOR IS... -
Page 27: Water Supply And Drain Requirements
• The floor drain must be large enough to Important accommodate drainage from all drains. If you are installing a Manitowoc Arctic Pure water filter system, refer to the Installation Instructions • Run separate bin and ice machine drain lines. -
Page 28: Water Supply And Drain Line Sizing/Connections
Installation Instructions Section 2 WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS ! Caution Plumbing must conform to state and local codes. Water Tubing Size Up to Ice Machine Location Water Pressure Ice Machine Fitting Temperature Fitting Ice Making 35°F (1.6°C) Min. 20 psi (1.4 bar) Min. -
Page 29: Remote Condenser/Line Set Installation
Maximum -20°F (-29°C) 120°F (49°C) Warning Important Potential Personal Injury Situation Manitowoc remote systems are only approved and machine contains refrigerant charge. warranted as a complete new package. Warranty on Installation of the line sets must be performed by a... -
Page 30: General
When combined, they must fit within manufactured by Manitowoc Ice unless specifically approved specifications. The following guidelines, approved in writing by Manitoc Ice. drawings and calculation methods must be followed to verify a proper remote condenser installation. -
Page 31: Calculating Remote Condenser Installation Distances
Section 2 Installation Instructions CALCULATING REMOTE CONDENSER Make the following calculations to make sure the line set INSTALLATION DISTANCES layout is within specifications. Line Set Length 1. Insert the measured rise into the formula below. Multiply by 1.7 to get the calculated rise. The maximum length is 100' (30.5 m). -
Page 32: Lengthening Or Reducing Line Set Lengths
Installation Instructions Section 2 LENGTHENING OR REDUCING LINE SET LENGTHS REMOTE RECEIVER SERVICE VALVE In most cases, by routing the line set properly, The receiver service valve is closed during shipment. shortening will not be necessary. When shortening or Open the valve prior to starting the ice machine. lengthening is required, do so before connecting the line 1. -
Page 33: Remote Ice Machine Usage With Non-Manitowoc Multi-Circuit Condensers
The foregoing warranty with a Manitowoc condenser. It is recommended that this circuit be used to control the condenser fan(s) on the shall not apply to any ice machine installed and/or maintained inconsistent with the technical instructions multi-circuit condenser to assure it is on at the proper provided by Manitowoc Ice, Inc. -
Page 34: Non-Manitowoc Multi-Circuit Condenser Sizing Chart
Installation Instructions Section 2 NON-MANITOWOC MULTI-CIRCUIT CONDENSER SIZING CHART Internal Quick Connect Stubs- Head Refrigerant Heat of Rejection Condenser Male Ends Design Pressure Volume (cu ft) Machine Pressure Control Model Average Peak Valve Type Charge Discharge Liquid Btu/hr Btu/hr 500 psig... -
Page 35: Installation Check List
Are both refrigeration lines to remote refrigeration lines and moving equipment? condenser run so they do not lay in water and are properly insulated? Has the owner/operator been instructed regarding maintenance and the use of Manitowoc Cleaner and Sanitizer? 2-23 Part Number 000000966 03/09... -
Page 36: Before Starting The Ice Machine
Before Starting the Ice Machine AuCS Automatic Cleaning System ® All Manitowoc ice machines are factory-operated and This optional accessory monitors ice making cycles and adjusted before shipment. Normally, new installations do initiates cleaning procedures automatically. The AuCS® not require any adjustment. -
Page 37: Ice Machine Operation
Section 3 Ice Machine Operation Section 3 Ice Machine Operation Component Identification S MODEL SINGLE EVAPORTOR MODELS Water Distribution Tube Toggle Switch Water Curtain Ice Thickness Probe Dump Valve Water Level Probe Water Inlet Location Bin Switch Water Inlet Valve... -
Page 38: Sequence Of Operation
The air compressor (when used) and the harvest INITIAL START-UP OR START-UP AFTER valve(s) open at the beginning of the water purge to AUTOMATIC SHUT-OFF divert hot refrigerant gas into the evaporator. 1. Water Purge... -
Page 39: Sequence Of Operation Chart Single Evaporator
SEQUENCE OF OPERATION CHART SINGLE EVAPORATOR Water Ice Making Sequence Water Harvest Dump Refrigeration Compressor Inlet Length Of Time Pump Valve(s) Compressor(s) Valve & Condenser Fan Motor Of Operation Valve 35 sec. Off START-UP 45 Seconds 1. Water Purge 10 sec.On 2. -
Page 40: Safety Timers
OFF to ICE position for the first cycle After the 200th harvest cycle ends: only. • The Clean and Harvest LED’s energize to indicate • The maximum freeze time is 60 minutes at which the ice machine is in a warm water rinse. -
Page 41: Operational Checks
The ice thickness probe is factory-set to maintain the ice GENERAL bridge thickness at 1/8" (.32 cm). Manitowoc ice machines are factory-operated and NOTE: Make sure the water curtain is in place when adjusted before shipment. Normally, new installations do performing this check. -
Page 42: Harvest Sequence Water Purge
Ice Machine Operation Section 3 HARVEST SEQUENCE WATER PURGE • During the harvest sequence water purge, the water fill valve energizes and de-energizes by time. The The harvest sequence water purge adjustment may be water purge must be at the factory setting of 45 used when the ice machine is hooked up to special seconds for the water fill valve to energize during the water systems, such as a de-ionized water treatment... -
Page 43: Maintenance
An extremely dirty ice machine must be taken apart for cleaning and sanitizing. Manitowoc Ice Machine Cleaner and Sanitizer are the only products approved for use in Manitowoc ice machines. ! Caution... -
Page 44: Manitowoc's Cleaning Technology
Maintenance Section 4 Manitowoc’s Cleaning Technology This Manitowoc Ice Machine has two separate cleaning procedures. Manitowoc Ice Machines include technology that allows Cleaning/Sanitizing Procedure the initiation and completion of a cleaning cycle at the flip of a switch. This cycle will permit cleaning of all... -
Page 45: Cleaning / Sanitizing Procedure
S300/S320/S420 3 ounces (90 ml) S450/S500/S600/S850/ 5 ounces (150 ml) ! Caution S1000/S1200 Use only Manitowoc approved Ice Machine Cleaner S1400/S1600/S1800 9 ounces (265 ml) and Sanitizer for this application (Manitowoc S3300 16 ounces (475 ml) Cleaner part number 94-0546-3 and Manitowoc Sanitizer part number 94-0565-3). -
Page 46: Parts Removal For Cleaning/Sanitizing
Maintenance Section 4 PARTS REMOVAL FOR CLEANING/SANITIZING Single Evaporator Ice Machines A. Remove the water curtain C. Remove the water trough • Gently flex the curtain in the center and remove it • Depress tabs on right and left side of the water from the right side. - Page 47 Section 4 Maintenance Multiple Evaporator Ice Machines A. Remove Splash Shields. C. Remove the water trough shield. • Grasp the top center of splash shields. • Grasp the water trough shield in the center and the left end. • Lift up and then out. •...
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Page 48: Sanitizing Procedure
Step 16 Wait until the water trough refills and water flows over the evaporator (approximately 3 minutes). • Side walls Add the proper amount of Manitowoc Ice Machine • Base (area above water trough) Sanitizer to the water trough by pouring between the water curtain and evaporator.. -
Page 49: Procedure To Clean Heavily Scaled Ice Machines
Model Amount of Cleaner S300/S320/S420 3 ounces (90 ml) ! Caution S450/S500/S600/S850/ Use only Manitowoc approved Ice Machine Cleaner 5 ounces (150 ml) S1000/S1200 and Sanitizer for this application (Manitowoc S1400/S1600/S1800 9 ounces (265 ml) Cleaner part number 94-0546-3 and Manitowoc... -
Page 50: Parts Removal For Cleaning/Sanitizing
Maintenance Section 4 PARTS REMOVAL FOR CLEANING/SANITIZING Single Evaporator Ice Machines A. Remove the water curtain D. Remove the water level probe • Gently flex the curtain in the center and • Pull the water level probe straight down to remove it from the right side. - Page 51 Section 4 Maintenance Part Number 000000966 03/09...
- Page 52 Maintenance Section 4 Multiple Evaporator Ice Machines A. Remove panels Remove ice dampers. • Remove both front panels • Grasp ice damper and apply pressure toward the back mounting bracket. • Remove top panel • Apply pressure to the front mounting bracket B.
- Page 53 Section 4 Maintenance 4-11 Part Number 000000966 03/09...
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Page 54: Sanitizing Procedure
CLEAN position. Step 15 Wait about two minutes or until water starts to flow over the evaporator. Add the proper amount of Manitowoc Ice Machine Sanitizer to the water trough by pouring between the water curtain and evaporator. Model... - Page 55 Section 4 Maintenance Step 16 The ice machine will stop after the sanitize cycle (approximately *35 minutes). Place the toggle switch in the OFF position and disconnect power to the ice machine. *S3300 Only - 80 minutes. Warning Disconnect the electric power to the ice machine at the electric service switch box..
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Page 56: Additional Component Removal
Maintenance Section 4 Additional Component Removal Water Inlet Valve The water inlet valve normally does not require removal The following components may be removed for easier for cleaning. Refer to Section 5 for a list of causes for access in some installations or they may need to be “No Water Entering Water Trough”... - Page 57 Section 4 Maintenance Water Dump Valve The water dump valve normally does not require removal for cleaning. To determine if removal is COIL necessary: SPRING 1. Set the toggle switch to ICE. 2. Verify the water trough fills with water at the beginning of the freeze cycle.
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Page 58: Ice Machine Inspection
Maintenance Section 4 Ice Machine Inspection Cleaning the Condenser Check all water fittings and lines for leaks. Also, make GENERAL sure the refrigeration tubing is not rubbing or vibrating Warning against other tubing, panels, etc. Disconnect electric power to the ice machine head Do not put anything (boxes, etc.) on the sides or back of section and the remote condensing unit at the the ice machine. -
Page 59: Water-Cooled Condenser And Water Regulating Valve
! Caution plastic ice machine part. AlphaSan’s unique ability to effectively control the release of silver not only protects If you are cleaning the condenser fan blades with... -
Page 60: Guardian
5. Close the left front door and tighten the screw. 6. Discard the used sachet packet in the trash. Sachet packet(s) require replacement every thirty (30) days or whenever they come in direct contact with water. CLEAN UP PROCEDURE FOR DAMAGED SACHET Refer to chart below for requirements. -
Page 61: Removal From Service/Winterization
Section 4 Maintenance Removal from Service/Winterization WATER-COOLED ICE MACHINES 1. Perform steps 1-6 under “Self-Contained Air-Cooled GENERAL Ice Machines.” Special precautions must be taken if the ice machine is 2. Disconnect the incoming water and drain lines from to be removed from service for an extended period of the water-cooled condenser. - Page 62 Maintenance Section 4 THIS PAGE INTENTIONALLY LEFT BLANK 4-20 Part Number 000000966 03/09...
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Page 63: Before Calling For Service
Water curtain stuck open. Water curtain must be installed and swinging freely. (See Section 4) Remote receiver service valve and/or Open the valve(s). (See Section 2) Liquid/suction line shut off valves are closed. Ice machine stops, and can be restarted Safety limit feature stopping the ice Refer to “Safety Limit Feature”... -
Page 64: Safety Limit Feature
In addition to the standard safety controls, such as the A. If the safety limit feature has stopped the ice high pressure cutout, your Manitowoc ice machine machine, it will restart after a short delay. features built-in safety limits which will stop the ice Proceed to step 2. - Page 65 Section 5 Before Calling For Service THIS PAGE INTENTIONALLY LEFT BLANK Part Number 000000966 03/09...
- Page 66 Before Calling For Service Section 5 THIS PAGE INTENTIONALLY LEFT BLANK Part Number 000000966 03/09...
- Page 68 © 2008 Manitowoc Continuing product improvements may necessitate change of specifications without notice. Part Number 000000966 03/09 Manitowoc Foodservice 2110 South 26th Street, P.O. Box 1720 Manitowoc, WI 54221-1720, USA Ph: 920-682-0161 Fax: 920-683-7589 Visit us online at: www.manitowocfsg.com...