Table Of Contents - Harsco Industrial C1500H Installation & Owner's Manual

Gas fired boiler natural gas/propane/dual fuel

Installation & owner's manual (13 pages)

Table of Contents

.....

I NTRODUCTION ................................................................................................................................................ 7

.....

S AFETY .............................................................................................................................................................. 7

2.1

General ............................................................................................................................................. 7

2.2

Training ............................................................................................................................................. 8

2.3

Safety Features ................................................................................................................................ 8

2.4

Safety Labels .................................................................................................................................... 8

2.5

Safety Precautions ........................................................................................................................... 9

.....

I NSTALLATION ................................................................................................................................................ 11

3.1

Receiving and Storage ................................................................................................................... 11

3.2

Compliance with Codes .................................................................................................................. 12

3.3

Setup .............................................................................................................................................. 12

3.4

Electrical Connections .................................................................................................................... 13

3.5

Inlet Air and Exhaust Venting ......................................................................................................... 16

3.6

Gas Piping ...................................................................................................................................... 29

3.7

Boiler Water Piping ......................................................................................................................... 31

3.8

Pre-Start Check List ....................................................................................................................... 37

3.9

Safety Checks ................................................................................................................................. 37

3.10

Initial Adjustments .......................................................................................................................... 39

3.11

Fuel/Air Adjustment ........................................................................................................................ 42

.....

O PERATION ..................................................................................................................................................... 44

4.1

General ........................................................................................................................................... 44

4.2

Normal Lighting and Shut-Down Procedures ................................................................................. 45

4.3

Emergency Shut-Off ....................................................................................................................... 46

4.4

Typical Boiler Operating Conditions ............................................................................................... 46

.....

M AINTENANCE ............................................................................................................................................... 47

5.1

Maintenance and Inspection Schedule .......................................................................................... 47

5.2

Cleaning the Burner ........................................................................................................................ 49

5.3

Removing the Heat Exchanger ....................................................................................................... 50

5.4

After All Repairs or Maintenance .................................................................................................... 50

5.5

Sequence of Operation ................................................................................................................... 50

5.6

Troubleshooting .............................................................................................................................. 51

5.7

Manual reset error codes-A##A (OR LOCKING ERROR CODES) ............................................... 53

5.8

Auto-reset error codes-E## (or blocking error codes) .................................................................... 54

.....

P ARTS/TECHNICAL SUPPORT ..................................................................................................................... 55

6.1

Wiring Diagrams ............................................................................................................................. 56

6.2

Boiler Parts List ............................................................................................................................... 69

.....

M ACH

BOILER LIMITED WARRANTY ......................................................................................................... 80

.....

A PPENDIX ........................................................................................................................................................ 81

8.1

Appendix 1 - MACH

8.2

Appendix 2 - MACH

8.3

Appendix 3 - MACH

Boiler Fire Test Report ................................................................................ 81

Boiler Maintenance Log .............................................................................. 82

Boiler Altitude Derate schedule ................................................................... 83

MACH

Gas Fired Boiler