kozy heat Chaska CSK-31 Installation And Operating Manual
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kozy heat Chaska CSK-31 Installation And Operating Manual

kozy heat Chaska CSK-31 Installation And Operating Manual

Direct vent gas fireplace insert
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See also: Operation & Installation Manual , Installation Manual
Models #CSK-31
#CSK-31-RF
CHASKA
Direct Vent Gas Fireplace Insert
INSTALLATION & OPERATING
MANUAL
CAUSE SERIOUS STRUCTURAL AND FIRE HAZARDS AND MAY VOID
READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLATION.
FAILURE TO INSTALL THIS FIREPLACE INSERT CORRECTLY CAN
This fireplace may be covered under one or more of
the following U.S. Patents: #5,931,154 , #6,004,493, #6,029,655
WARNING: If the information in these
instructions are not followed exactly, a fire or
explosion may result causing property damage,
personal injury or loss of life.
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
‚ Do not try to light any appliance.
‚ Do not touch electrical switches; do not use the
phone in your building.
‚ Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
‚ If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA only) or
mobile home, where not prohibited by local codes. This
appliance is only for use with the type(s) of gas indicated
on the rating plate. This appliance is convertible for use
with other gases, an LP gas conversion kit is included.
IMPORTANT:
YOUR WARRANTY.
www.kozyheat.com
July 2007

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Summary of Contents for kozy heat Chaska CSK-31

  • Page 1 Models #CSK-31 Do not store or use gasoline or other flammable vapors #CSK-31-RF and liquids in the vicinity of this or any other appliance.

  • Page 2: Table Of Contents

    ............17 Thermostat - Remote Control - Wall Switch Installation (Model #CSK-31 only) ..... . 18 Model #CSK-31 Lighting &...

  • Page 3: Fireplace Insert Specifications

    MODEL: #CSK-31 / #CSK-31-RF CHASKA DIRECT VENT GAS FIREPLACE INSERT INSTALLATION & OPERATING INSTRUCTIONS IMPORTANT: READ THIS MANUAL BEFORE INSTALLING AND USING THIS FIREPLACE This fireplace has been tested to and complies with ANSI Z21.88-2005 CSA 2.33-2005 “VENTED GAS FIREPLACE HEATERS” by ...

  • Page 4: Requirements Of Existing Fireplace

    ______ The floor of the existing fireplace may be removed to achieve minimum opening size requirements. If this method is used, the Kozy Heat Floor Protector kit, Part #CSK-FLP, must be installed to protect any combustible flooring exposed. MINIMUM CLEARANCES FROM THE INSERT TO COMBUSTIBLES: MIN.

  • Page 5: Fireplace Insert Components

    6. Refractory Panels. Model CSK-31 includes 150 CFM fan with limit switch and speed control. Model CSK-31-RF includes modulating valve on millivolt board, fan kit and remote control. WARNING: Failure to position the parts in accordance with the diagrams in this installation manual or failure to use only parts specifically approved for this appliance may result in property damage or personal injury.

  • Page 6: Preparing The Existing Fireplace

    ZERO CLEARANCE FIREPLACE INSTALLATIONS: The floor of the existing fireplace may be removed to achieve minimum opening size requirements. If this method is used, the Kozy Heat Floor Protector kit, Part #CSK-FLP, must be installed to protect any combustible flooring exposed.

  • Page 7: Gas Line Installation Requirements - Minimum/Maximum Pressures

    MUST BE CHECKED FOR LEAKS. Pressure check taps for both the manifold (outgoing) and inlet (incoming) pressures are located in front of the gas valve. Follow instructions on page #21 for Model #CSK-31 and page #24 for Model CSK-31-RF for checking these pressures.

  • Page 8: Insert Preparation

    C. REMOVE THE FOLLOWING ITEMS FROM THE FIREPLACE INSERT: 1. GLASS ASSEMBLY: Figure C-1 A) Locate the spring-loaded latches securing the glass assembly (under the firebox). B) While holding onto the glass frame, pull the latch handles out, then down to release from the clips on the glass assembly.

  • Page 9: Fan Installation

    D. MODEL #CSK-31 ONLY: FAN INSTALLATION INSTRUCTIONS This fireplace insert comes complete with a fan and thermostatic control switch already installed. A speed control, receptacle and 8 ft. fan cord have been installed, wired and mounted in a removable electrical box panel on the right side of the fireplace.

  • Page 10: Model #Csk-31-Rf

    MODEL #CSK-31-RF ONLY: FAN INSTALLATION INSTRUCTIONS NSTALLATION OF THIS FAN WIRING SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER IMPORTANT: A fan assembly is pre-installed and wired to the RF gas valve in the CSK31-RF models. A receptacle and 8 ft. fan cord have been installed, wired and mounted in a removable electrical box panel on the right side of the fireplace.

  • Page 11: Installing The Insert

    ‘stubbed’ into the existing chimney from inside the fireplace using a minimum of 4' combustion air intake pipe. KOZY HEAT #816-CL CO-LINEAR VENT SYSTEM: The co-linear pipes included in this vent system is designed to extend up to 30 ft.
  • Page 12 2. RUN THE VENT SYSTEM THROUGH THE EXISTING CHIMNEY ˆ OPTIONAL: We recommend wrapping the first 3 ft. of the vent system below the termination cap with non-faced fiberglass insulation (secure with wire) before running it through the existing chimney. This will prevent cold air from coming down the existing chimney.

  • Page 13: Position The Insert & Floor Protector

    ˆ OPTIONAL: We recommend placing non-faced fiberglass batting insulation between the pipes and existing chimney to prevent heat loss up the chimney. (See Figure E-4) OPTIONAL: PLACE NON-FACED FIBERGLASS BATTING INSULATION BETWEEN THE PIPES AND EXISTING CHIMNEY TO PREVENT HEAT LOSS UP THE CHIMNEY. Figure E-4 3.

  • Page 14: Secure The Air Duct

    To install the #CSK-FLP floor protector Figure F-1 A. Set the floor protector, insulation side down, in desired position over the exposed combustible material flooring. Place the insert in the fireplace opening on top of the #CSK-FLP floor protector. IMPORTANT: The #CSK-FLP and bottom of the fireplace insert are the same size &...

  • Page 15: Complete The Gas Line Installation

    6. If necessary level the insert by threading the leveling bolts (included in the components packet) into the nuts mounted in the bottom of the insert behind the lower air passage - 2 each side. See Figure F-7. Figure F-7 Complete the gas line installation 1.

  • Page 16: Complete Fan Wiring Installation (Models #Csk-31 & #Csk-31-Rf)

    I. Complete the fan wiring installation: Model #CSK-31 only: Refer also to Figure D-1, page #7. 1. Secure the electrical access panel to the side of the fireplace. 2. Place the thermostatic control switch on the bottom of the fireplace.

  • Page 17: Assemble & Attach The Shroud

    J) ATTACH THE SHROUD Shroud assembly includes: (1) Shroud top (2) 10-24 x 1" RH Philips Mch Screw (#300388) (1) Shroud left side (6) 8 x 3/8" Phillips PH-Type B Blk Zinc SMS (#300121) (1) Shroud right side (4) 10-24 x 1/2" PH Phillips Truss head Screw BZ (300338-1) (1) Upper Hood (1) Lower grill ASSEMBLE THE SHROUD - Figure J-1...

  • Page 18: Log Installation

    K. LOG INSTALLATION - Log Set #CSK-500 This log set includes 11 logs and 1 pkg. rock wool burning embers. Note: Each log is numbered on the bottom and should be installed according to the instructions and diagrams below. 1. Install base logs, C1, C2, C3, onto the burner as shown in Figure K-1, aligning the mounting holes in the bottom of the logs to the mounting studs in the burner.

  • Page 19: Complete The Installation

    L. COMPLETE THE INSTALLATION THIS STEP SHOULD ONLY BE DONE BY A QUALIFIED INSTALLER OR SERVICE TECHNICIAN: A) Perform lighting and shutdown procedures as described on pages #19-#20 for Model #CSK-331 or pages #22-#23 for Model #CSK-331-RF. This should be done prior to replacing the glass so that any necessary adjustments can be made and proper operation and log position verified.

  • Page 20: Thermostat - Remote Control - Wall Switch Installation (Model #Csk-31 Only)

    M. MODEL CSK-31 ONLY: THERMOSTAT - WALL SWITCH - REMOTE INSTALLATION CAUTION: DO NOT CONNECT HIGH VOLTAGE (115V) WIRE TO THE GAS VALVE! If desired, a thermostat (wireless style available), wall switch, or remote control assembly may be used to turn the fireplace Thermostat Wiring Diagram ‘OFF’...

  • Page 21: Lighting & Shutdown Procedures

    N. MODEL #CSK-31 ONLY: LIGHTING AND SHUTDOWN PROCEDURES NOTE: Prior to lighting, check all fittings for leakage. This is accomplished by applying soapy water on all connections made. If there is any leakage, bubbles will appear at the point of connection. If bubbles occur, tighten the fittings until the bubbles no longer appear.
  • Page 22 The pilot will generally light with two or three pushes on the igniter. Hold the knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back out. Pilot should remain lit. If it goes out, repeat steps 4 through 8. *If knob does not pop out when released, stop and immediately call your service technician or gas supplier.

  • Page 23: Manifold (Outgoing) & Inlet (Incoming) Pressure Check Procedures

    MODEL #CSK-31 ONLY: PRESSURE TEST - MANIFOLD & INLET PRESSURE IMPORTANT NOTICE: A pressure check tap for both the manifold (outgoing) and inlet (incoming) pressure has been incorporated into the valve by S.I.T. Controls. The left pressure tap is the manifold pressure and the right pressure tap measures the incoming pressure.

  • Page 24: Model #Csk-31-Rf

    MODEL #CSK-31-RF ONLY: LIGHTING AND SHUTDOWN PROCEDURES NOTE: Prior to lighting, check all fittings for leakage. This is accomplished by applying soapy water on all connections made. If there is any leakage, bubbles will appear at the point of connection. If bubbles occur, tighten the fittings until the bubbles no longer appear.
  • Page 25 *If knob does not pop out when released, stop and immediately call your service technician or gas supplier. *If the pilot will not stay lit after several tries, turn the gas control knob to "OFF" and call your service technician or gas supplier. Push the control knob on the gas valve in slightly and turn counterclockwise to the "ON"...

  • Page 26: Manifold (Outgoing) & Inlet (Incoming) Pressure Check Procedures

    MODEL #CSK-31-RF ONLY: PRESSURE TEST - MANIFOLD & INLET PRESSURE IMPORTANT NOTICE: A pressure check tap for both the manifold (outgoing) and inlet (incoming) pressure has been incorporated into the valve by HONEYWELL Controls. The left pressure tap is the manifold pressure and the right pressure tap measures the incoming pressure.

  • Page 27: Maintenance Requirements

    It is imperative that the burner be cleaned once a year. The fan should be disconnected from electrical current, and cleaned (vacuumed) every six months. The bearings are CSK-31 Pilot CSK-31-RF Pilot sealed and require no oiling. VENT SYSTEM...

  • Page 28: Millivolt Board Removal / Installation Procedures

    Model #CSK-31: Disconnect any wall switch, remote control, or thermostat wire from the’TH’ terminals on the gas valve. Model #CSK-31-RF: Unplug the fan cord from the receptacle, then disconnect the (2) wires from the fan cord. Note: The wires will remain connected to the back of the gas valve. Refer to wiring diagram, Figure D-2, page #8.
  • Page 29 Model #CSK-31: Re-connect any wall switch, remote control or thermostat wires onto the top & bottom terminals on the gas valve marked ‘TH’. Model #CSK-31-RF: Re-connect the wires from the valve to the fan cord. Refer to wiring diagram, Figure Q-2, page #29. Plug the 3-prong plug on the fan cord into the receptacle.

  • Page 30: Troubleshooting Guide

    Check pilot flame location. Flame must be from thermocouple (or Generator - RF valve). burning on generator(s) and thermocouple (CSK-31). Refractory panels not positioned Secure refractory panels with high-temp against firebox back & sides. sealant. WIRING DIAGRAM MODEL #CSK-31 Figure Q-1 Page 28...
  • Page 31 Wall switch, remote control or thermostat not Connect properly or disconnect connected properly or turned to wrong setting. See and use ON/OFF switch only. Figures M-1 & M-2, page #18. (Model CSK-31). Burner won't stay lit. Generator wires loose on Reposition wires and tighten screws valve terminals.

  • Page 32: Replacement Parts

    This appliance tested & certified by: OMNI-Test Laboratories, Inc. 5465 SW Western Avenue Beaverton, Oregon 97005 Hussong Manufacturing Company, Inc. Models #CSK-31 / CSK-31-RF - US & CANADIAN INSTALLATIONS 204 Industrial Park Drive July 2007 Lakefield, MN 56150 www.kozyheat.com Page 30...
  • Page 33 Page 31...

  • Page 34: Warranty Policy

    LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass of this Kozy Heat fireplace will not be defective in material or workmanship under normal use and service for as long as you own this product.

This manual is also suitable for:

Chaska csk-31-rf

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