kozy heat CHASKA 25 Installation And Operation Manual

kozy heat CHASKA 25 Installation And Operation Manual

Direct vent gas fireplace insert
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HUSSONG MANUFACTURING CO., INC.
C H A S K A 2 5
Model #CSK-25
Direct Vent Gas Fireplace Insert
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc.
CSK-25 Report No: 18-453
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
Rev. 11, August 2020
Starting Serial Number: 20 054781 29
in

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Summary of Contents for kozy heat CHASKA 25

  • Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. C H A S K A 2 5 Model #CSK-25 Direct Vent Gas Fireplace Insert English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com. Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local.
  • Page 3 CON GRAT ULAT I ON S! Hussong Manufacturing welcomes you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, assembled with care by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.
  • Page 5: Table Of Contents

    12.2 Burner Flame Adjustments ..............36 6.1 Approved Vent Systems ................15 13.0 TROUBLESHOOTING............. 37 6.2 Kozy Heat #816 and #816-CAP Installation ........15 6.3 Co-linear to Co-axial Combined Venting ..........16 14.0 MAINTENANCE..............39 6.6 Remove Vent Adapter ................17 14.1 Firebox ......................
  • Page 7: Introduction

    Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7...
  • Page 8: Specifications

    Verify the household breaker is shut off prior to working on any electrical lines. • The AC power supply to this appliance must be hot at all times and shall not have a switch installed in it. 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 9: Appliance Dimensions

    2.3 Appliance Dimensions TOP VIEW LEFT SIDE FRONT VIEW RIGHT SIDE PREFERRED ALTERNATE GAS LINE HOLE GAS LINE HOLE Figure 2.1, Appliance Dimensions #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9...
  • Page 10: Part Assembly Overview

    Table 2.1, Field-Assembled Parts Fireplace insert Control board assembly Glass frame assembly Co-linear Vent Adapter Burner heat shield and burner assembly Fan Kit Secondary Heat shield 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 11: Safety Barrier Dimensions

    (492mm) ” (469mm) (469mm) (446mm) ¼ ” (692mm) ¼ ¼ ” ” (692mm) (692mm) ⁄ ” ½ ½ ½ ” ” ” (518mm) (469mm) (469mm) (469mm) #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 11...
  • Page 12: Existing Fireplace Requirements

    See figure below. This is the total length of the co-linear flexible aluminum pipe Height ................17-5/8“ (454mm) required for your installation. If using Kozy Heat #816, cut to Front Width ..............25-7/8” (657mm) length. Depth ................15-1/4” (387mm) Back Width ..............20-5/8” (530mm) MIN: 10 ft (3.05m)
  • Page 13: Termination Location

    Clearance between two vertical terminations for US and Canadian installations Over 20/12 to 21/12 2.44 (may be same height) 12” (305mm) Figure 4.2, Clearance between two Vertical Terminations #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATION 13...
  • Page 14: Installation Preparation

    Authority Having Jurisdiction. 14 INSTALLATION PREPARATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 15: Installation

    Complete vent system installation by following the instructions outlined in Sections 6.3 through 6.5. VENT ADAPTER (TOP VIEW) Figure 6.1, #816-CAP #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION 15...
  • Page 16: Co-Linear To Co-Axial Combined Venting

    VENT ADAPTER MAX HORIZONTAL RUN OF 3” x 3“ FLEX PIPE: 24” (610mm) Figure 6.2, Co-linear to Co-axial Venting (your appliance may look different than shown) 16 INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 17: Remove Vent Adapter

    (provided) around the top of the chimney. Set termination cap into position as instructed by vent system manufacturer’s installation manual. OPTIONAL Kozy Heat #816-CAP: Secure termination cap to existing chimney with 2” (50mm) self-tapping screws and anchor Figure 6.3, Vent Adapter Removal straps (not provided) through the pilot holes, located on the sides of the termination cap.
  • Page 18: Place And Secure Appliance

    ALIGNED VENT GAS INSERT ADAPTER FLEXIBLE PIPES Figure 6.5, Aligned Insert SHEET METAL SCREWS (3 TOTAL) SEALANT SEALANT Figure 6.6, Vent Pipe Connection to Vent Adapter 18 INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 19: Outdoor Covered Fireplace Installation

    The width of the overhang to EACH side of the replace (C) must be 5 ft or greater. Figure 6.7, Outdoor Covered Fireplace Installation #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION 19...
  • Page 20 Minimum weatherproof overhang in front and sides INSIDE OUTSIDE Free standing structure (weatherproof enclosure) Figure 6.8, Outdoor Covered Installation 2 20 INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 21: Gas Line Connection

    5” WC (1.25 kPa) 10.5” WC (2.62 kPa) 7” WC (1.74 kPa ) recommended Propane 12” WC (2.99 kPa) 13” WC (3.24 kPa) recommended #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS LINE CONNECTION 21...
  • Page 22: Facing And Finishing

    If you plan to construct combustible flooring closer to the unit than 2-1/2”, use non-combustible material as outlined in Figure 8.2. 22 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 23 COMBUSTIBLE MATERIAL 3” (76mm) Figure 8.1, Clearance to Sidewall Figure 8.2, Mantel and Hearth Requirements #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 23...
  • Page 24: Shroud Installation

    Set louver down into position. Reinstall glass frame assembly. UPPER LOUVER LOWER LOUVER Figure 8.4, Upper Louver and Lower Louver Installation Figure 8.3, Aligned Mounting Nuts and Brackets 24 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 25: Gas Fireplace Installation

    Pull the spring-loaded latches out and up to secure the bottom of glass to the bottom of the fireplace. Reinstall safety barrier. #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS FIREPLACE INSTALLATION 25...
  • Page 26: Cxs-500 Log Set Installation

    Log numbers located on the bottom of each log. Refer to Figure 9.1, Installation of #CXS-500 with Part Numbers Figure 9.2, Center View of Log Set 26 GAS FIREPLACE INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 27: Control Board Removal And Installation

    11. Verify proper log placement, operation of fireplace, and any electrical components. REMOVE CONTROL BOARD (10) SCREWS Figure 9.3, Control Board Removal and Installation #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS FIREPLACE INSTALLATION 27...
  • Page 28: Electrical Information

    This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with Figure 10.1, Wiring Schematic 28 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 29: Operating Instructions

    This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 29...
  • Page 30: Setup Proflame

    Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned off, provided CPI mode is turned on. 30 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 31: Ifc Module Ignition Sequence

    Red LED Indicator will blink (3) times in intervals. • Verify gas is turned on. • Verify sensor is not shorted. • Follow Section 11.2 Initialize the Control System. #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 31...
  • Page 32: Remote Control Operation

    LCD screen. Simultaneously press the mode key and the up arrow key to activate or deactivate this function. 32 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 33 ‘ON’ or ‘OFF’ . Verify all (3) AAA batteries are installed in the remote control. Remove (1) AAA battery. #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 33...
  • Page 34 A single ‘beep’ will confirm reception of the command. 11.9.9.1 Deactivate Light Kit Modulation Verify all (3) AAA batteries are installed in the remote control battery bay. Remove (1) AAA battery. 34 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 35: Adjustment

    (A) to verify the tap is completely sealed. Manometer should read no pressure. Inlet pressure tap Manifold pressure tap Figure 12.1, Pressure Check Taps #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 35...
  • Page 36: Burner Flame Adjustments

    Lifting (ghosting) ames Venturi settings(s) closed too far. Open venturi(s) slightly OR gas pressure too high - check manometer settings Figure 12.2, Burner Venturi Figure 12.3, Flame Characteristics 36 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 37: Troubleshooting

    Verify the pilot flame is properly directed to ignite burner. See pilot flame troubleshooting above. Remote control not working Replace batteries. properly No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 37...
  • Page 38 Reprogram remote control to IFC module. remote control and IFC module A maximum number of failed Reset IFC module. ignitions or flame restorations has been reached 38 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 39: Maintenance

    Qualified Service Person Performed by: Annually Frequency: Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE 39...
  • Page 40: Burner And Pilot System

    Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than (30) seconds. Burner ori ce BURNER PORTS Figure 14.1, Burner System 40 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-25 R.11 August 2020...
  • Page 41: Replacement Parts List

    Rock Wool Embers 900-REMB CSK-25 1/2 in. Lava rock 600-715 Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 #CSK-25 R.11 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces REPLACEMENT PARTS LIST 41...
  • Page 42: Limited Lifetime Warranty

    • All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.

This manual is also suitable for:

Csk-25

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