kozy heat CHASKA CSK-335S Installation And Operaing Instructions
  1. Manuals
  2. Brands
  3. kozy heat Manuals
  4. Indoor Fireplace
  5. CHASKA CSK-335S
  6. Installation and operaing instructions

kozy heat CHASKA CSK-335S Installation And Operaing Instructions

Direct vent gas fireplace insert
Hide thumbs Also See for CHASKA CSK-335S:
Table of Contents

Advertisement

Quick Links

See also: Operation & Installation Manual
HUSSONG MANUFACTURING CO., INC.
CHASKA-335S
Model #CSK-335S
Direct Vent Gas Fireplace Insert
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Hussong Mfg. Co., Inc. • CSK-335S
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
O-T L
Tested &
Listed By
C
OMNI-Test Laboratories, Inc.
in
English and French installation manuals are
available through your local dealer. Visit our
website www.kozyheat.com or scan the QR
code for our mobile app.
Report No.: 216-F12c-6.5 • Rev. 02, October 2014
Installation and
Operation Manual
Portland
Oregon USA
US

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CHASKA CSK-335S and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for kozy heat CHASKA CSK-335S

Summary of Contents for kozy heat CHASKA CSK-335S

  • Page 1 Installation and Operation Manual HUSSONG MANUFACTURING CO., INC. CHASKA-335S Model #CSK-335S Direct Vent Gas Fireplace Insert WARNING: O-T L Tested & Portland FIRE OR EXPLOSION HAZARD Listed By Oregon USA Failure to follow safety warnings exactly OMNI-Test Laboratories, Inc. could result in serious injury, death, or property damage.

  • Page 2: Homeowner Reference Information

    Please retain this owner’s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials; assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired, and the complete fireplace is thoroughly inspected before packaging to ensure you receive a quality product.

  • Page 3: Table Of Contents

    LIFETIME WARRANTY Mantel Clearances INSTALLATION Prepare Existing Fireplace Fireplace Air Duct Removal Combustion Air Venting Options Kozy Heat #816-CL Co-Linear Vent System Run Vent System Through Existing Chimney Vent System Connection GAS LINE CONNECTION Gas Conversion Gas Line Installation FIREPLACE INSERT SETUP...

  • Page 4: Introduction

    INTRODUCTION Appliance Certification This appliance has been tested by OMNI-Test Laboratories located in Portland, Oregon and complies with: ANSI Z21.88a-2012/CSA 2.33a-2012, “Vented Gas Fireplace Heaters”  CGA 2.17-M91 (R2009), “Gas-Fired Appliances for Use at High Altitudes”  CSA P.4.1-2009, “Testing Method for Measuring Annual Fireplace Efficiency” ...

  • Page 5: Specifications

    Approved Venting Systems:   Part #CK34-2740, 27” x 40” Shroud (1 pc) Kozy Heat #816-CL Co-Linear Direct Vent System  Part #CK34-3044, 30” x 44” Shroud (1 pc)  For use with minimum 6” x 8” I.D. masonry or 7” I.D.

  • Page 6: Appliance Dimensions And Assembly

    Appliance Dimensions and Assembly Table 2.4, Physical Dimensions Back to Electrical Back to Gas Line Front to Vent Back to Vent Description Height Width Back Width Depth Back Height Access Access Center Center Inches 33-3/8 24-3/8 17-1/4 9-1/2 5-1/8 1038 Millimeters Figure 2.1, CSK-335S Dimensions "...

  • Page 7: Safety Barriers

    Safety Barriers  A safety barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed. Only doors certified with the appliance shall be used.  If the safety barrier becomes damaged, the barrier shall be replaced only with Hussong Mfg. Co., Inc.’s barrier for this appliance.

  • Page 8: Existing Fireplace Requirements

    EXISTING FIREPLACE REQUIREMENTS Existing Fireplace Specifications  This fireplace insert is to be installed into a solid fuel masonry or factory built non-combustible fireplace that has been installed in accordance with the national, provincial, state, and local building codes.  The existing fireplace and chimney must be clean, in good working order, and be constructed of non-combustible materials.

  • Page 9: Clearances

    CLEARANCES Fireplace Insert Placement Considerations  This fireplace must be installed on a level surface capable of supporting the fireplace insert and venting.  Due to high surface temperatures, the fireplace insert should be located out of traffic and away from furniture and draperies. ...

  • Page 10: Installation

    INSTALLATION Prepare Existing Fireplace ATTENTION Any removed parts must be capable of reinstallation if this insert is ever removed. Removal of rivets or screws is acceptable. CAUTION Trim panels or surrounds must not seal ventilation openings in existing fireplace that this appliance is installed in. ...

  • Page 11: Kozy Heat #816-Cl Co-Linear Vent System

    Kozy Heat #816-CL Co-Linear Vent System IMPORTANT Proper operation of this insert requires exhaust and combustion air pipes be connected to the correct collars on both the termination kit and the fireplace insert air duct. 5.4.2 Full Connection Venting Assembly 5.4.1 Stub Venting Assembly...

  • Page 12: Run Vent System Through Existing Chimney

    2. Secure the chimney termination cap to the existing chimney. Kozy Heat #816-CL: Secure termination cap to existing chimney with 2 in. (50 mm) self tapping screws Approved Vent Systems: Apply a liberal bead of sealant (provided) around top of existing chimney.

  • Page 13: Vent System Connection

    Vent System Connection (applies to both venting options) 5.6.1 Secure Vent System to Air Duct 1. Place previously removed air duct (5.2, Air Duct Removal, page 9) into existing fireplace opening. See Figure 5.5a, Air Duct in Existing Fireplace. 2. Apply a bead of sealant (provided) around exhaust pipe (red marking), then slide the exhaust pipe inside collar marked ‘Exhaust’...

  • Page 14: Gas Line Connection

    GAS LINE CONNECTION Gas Conversion (sold separately)  This fireplace is manufactured for use with Natural Gas. Follow the instructions included with the conversion kit if converting to LP gas. ATTENTION The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code.

  • Page 15: Fireplace Insert Setup

    FIREPLACE INSERT SETUP Glass Frame Assembly WARNING Do not operate this fireplace with the glass removed, cracked, or broken. Replacement of the glass frame assembly, #700-006T, should be done by a licensed or qualified service person. Do not remove the glass frame assembly when hot. 7.1.1 Remove Glass Frame Assembly Figure 7.1, Glass Frame Assembly Removal and Installation...

  • Page 16: Cxl2-500 Log Set

    CXL2-500 Log Set CAUTION Do not place the logs directly over the burner port holes. Improper log placement may affect flame appearance and cause excessive soot to build up on the glass. Align the holes on the bottom of logs 3CX and 4CX with the ...

  • Page 17: Control Board Removal And Installation

    Control Board Removal and Installation CAUTION If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. Check all connections for leaks with soapy water, whether field or factory made. 7.4.1 Control Board Removal Turn the fireplace off.

  • Page 18: Thermostat, Wall Switch, Remote Control

    THERMOSTAT, WALL SWITCH, REMOTE If desired, a thermostat, a wall switch, or a remote control assembly may be installed to enable on/off control of the main burner. Only one of these components may be installed. Follow instructions included with the component. CAUTION Do not connect high voltage (115V) wire to the gas valve.

  • Page 19: Lighting Instructions

    LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.  This appliance has a pilot which must be lighted by hand. If you cannot reach your gas supplier, call the fire department.

  • Page 20: Adjustment

    10.0 ADJUSTMENT Pressure Testing NOTE The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 1/2 psi (3.5 kPa). IMPORTANT Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve.

  • Page 21: Burner Tube Venturi Adjustment

    10.2 Burner Tube Venturi Adjustment 10.2.1 Flame Appearance Figure 10.2, Correct Burner and Pilot Flame Appearance Flame appearance is affected by several factors; including altitude, venting configuration, and fuel quality. Although the Lazy yellow flames venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics.

  • Page 22: Troubleshooting

    11.0 TROUBLESHOOTING ATTENTION TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. Issue Cause Solution Check and repair, if necessary, wire connections between piezo Piezo igniter wiring No spark from electrode disconnection igniter and igniter electrode. to pilot when piezo button is triggered Verify piezo igniter is properly grounded.
  • Page 23 Issue Cause Solution Turn gas control knob to ON position. Lighting instructions not Burner will not light followed Turn the ON/OFF rocker switch to ON position. Put wall switch, remote control, or thermostat in heat demand position. Remove blockage as necessary. Plugged main burner orifice Check remote, thermostat, or wall switch wires for proper Switching device is defective...

  • Page 24: Maintenance

    12.0 MAINTENANCE IMPORTANT Installation and repair shall only be done by a qualified service person. The appliance should be inspected by a qualified service person before use. Annual inspection by a qualified service person is required to maintain warranty. The compartment below the firebox must be cleaned at least once a year. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc.

  • Page 25: Glass Frame Assembly

    12.4 Glass Frame Assembly CAUTION Do not operate appliance with the glass frame assembly removed, cracked, or broken. Use protective gloves to handle any broken or damaged glass assembly components. WARNING Avoid striking or slamming glass frame assembly. Avoid abrasive cleaner. DO NOT clean glass while it is hot. Performed by Frequency Action...

  • Page 26: Replacement Parts List

    13.0 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact your dealer for availability and pricing. CONTROL BOARD AND PARTS CXL-770A Natural Gas Millivolt Control Board 700-094 Natural Gas Pilot Orifice CXL-771A LP Gas Millivolt Control Board 700-095 LP Gas Pilot Orifice 700-023...

  • Page 27: Limited Warranty

    Hussong Manufacturing Co., Inc. warranties to the original purchaser of this Kozy Heat Fireplace, that it is free of defects in materials and workmanship at the time of manufacture.

  • Page 28: Lifetime Warranty

    Co., Inc. warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass panel of this Kozy Heat Fireplace will not be defective in material or workmanship under normal use and service for as long as you own this product. If any of these components fail due to defects in material and workmanship under normal use and service, Hussong Manufacturing, Co., Inc.

Table of Contents