kozy heat Chaska CSK-31 Installation And Operation Manual
  1. Manuals
  2. Brands
  3. kozy heat Manuals
  4. Indoor Fireplace
  5. CSK-31
  6. Installation and operation manual
kozy heat Chaska CSK-31 Installation And Operation Manual

kozy heat Chaska CSK-31 Installation And Operation Manual

Direct vent fireplace insert
Hide thumbs Also See for Chaska CSK-31:
Table of Contents

Advertisement

Quick Links

See also: Installation Manual
DIRECT VENT FIREPLACE INSERT
WARNING: This product must be installed by a licensed plumber or gas fitter when installed in the
commonwealth of Massachusetts.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety
Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1,
or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result, causing property damage, personal injury or loss of life.
◙
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance is only for use with the type (s) of gas indicated on the rating plate.
A conversion kit is supplied with the appliance.
Report No. 216-F-09-5
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
www.kozyheat.com
INSTALLATION AND OPERATION MANUAL
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
JANUARY 2011
CSK-31-REV-13

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Chaska CSK-31 and is the answer not in the manual?

Questions and answers

Related Manuals for kozy heat Chaska CSK-31

Summary of Contents for kozy heat Chaska CSK-31

  • Page 1 This appliance is only for use with the type (s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance. WARNING HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. JANUARY 2011 CSK-31-REV-13 www.kozyheat.com Report No. 216-F-09-5...

  • Page 2: Introduction And Homeowner Reference Information

    Please retain this owner‟s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.

  • Page 3: Table Of Contents

    CONTROL BOARD INSTALLATION Commonwealth of Massachusetts Information Control Board Installation SPECIFICATIONS CSK-31 / CSK-31-RAD OPERATING INSTRUCTIONS Fireplace Dimensions CSK-31 / CSK-31-RAD Valve and Pilot Assembly Components Clearances CSK-31 / CSK-31-RAD Lighting and Shutdown Instructions 23-25 Components List CSK-31 / CSK-31-RAD Pressure Testing...

  • Page 4: Safety Information

    SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88a-2007·CSA 2.33a-2007·CSA P.4.1-02 “VENTED GAS FIREPLACE HEATERS” by OMNI-Test Laboratories, Portland, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 Installation and repair should be done only by a qualified service person.

  • Page 5: Features

    Minnesota Energy Code compliant to 50 pascals Bedroom and mobile home approved Canadian approved *Standard on RAD models **Standard on CSK-31 and IPI models *Standard on RAD models ***Standard on IPI models **Standard on CSK-31 and IPI models ****Standard on CSK-31 and RAD models...

  • Page 6: Commonwealth Of Massachusetts Information

    COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...

  • Page 7: Specifications

    Spring-loaded latch glass assembly Control board with burner cover Co-linear air duct Log set (see page 19) Refractory panels Model CSK-31 includes 2 (75 CFM) fan with limit switch and speed control. Model CSK-31-IPI includes fan kit and remote control. Figure 6b MINIMUM CLEARANCES TO COMBUSTIBLES Insert to sidewall: 10”...

  • Page 8: Components List

    500-CSK Grill Assembly 500-CSK Grill Assembly * CSK-31 only 700-208 Remote Control ADDITIONAL COMPONENTS REQUIRED Vent System; Part #816-CL: For use with minimum 6” x 8” I.D. masonry or 7” I.D. Class A metal chimneys - Includes 12 ft. (3.66 m) compressed, expandable to 35 ft (10.67 m) co-linear 3”...

  • Page 9: Existing Fireplace Specifications

    EXISTING FIREPLACE SPECIFICATIONS THIS INSERT IS APPROVED FOR INSTALLATION IN MASONRY AND FACTORY-BUILT SOLID FUEL BURNING FIREPLACES. EXISTING FIREPLACE REQUIREMENTS The existing fireplace & chimney must be clean and in good working order and constructed of non-combustible materials. A gas line must be able to be installed to the insert. Provisions made to provide electrical power for operation, if applicable.

  • Page 10: Prepare Existing Fireplace

    Cutting of any sheet metal parts is prohibited, except the metal floor. If metal floor is removed, the insert must be placed directly on metal base of metal fireplace. If using this method, Kozy Heat Floor Protector Kit (#CSK-FLP), must be used.

  • Page 11: Fan Direct Wire Installation

    CSK-31-IPI: This fireplace insert comes complete with a fan kit already installed. A double receptacle and power cord have been installed,...

  • Page 12: Thermostat / Wall Switch / Remote - Csk-31

    THERMOSTAT / WALL SWITCH / REMOTE (CSK-31 & CSK-31-RAD only) If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn fireplace „OFF‟ and „ON‟. Only ONE of these may be installed. Follow instructions included with chosen assembly.

  • Page 13: Glass Frame Assembly

    Figure 12a INSTALLATION IMPORTANT: All steps as outlined in „PREPARE EXISTING FIREPLACE‟ must be completed before continuing with this installation. APPROVED VENTING Kozy Heat #816-CL Co-Linear Vent System. Follow instructions on following pages. Selkirk American Metals Simpson Dura-Vent Follow instructions included from vent pipe manufacturer as well as venting requirements as outlined in this installation manual.

  • Page 14: Kozy Heat #816-Cl Co-Linear Vent System

    KOZY HEAT #816-CL CO-LINEAR VENT SYSTEM The co-linear pipes included in this vent system are designed to extend up to 35 ft. (10.67m) IMPORTANT: IDENTIFICATION: Exhaust Pipe: red marking. Proper operation of this insert requires exhaust and combustion air pipes be connected to correct collars on termination kit and insert air duct.

  • Page 15: Run Vent System Through Existing Chimney

    RUN VENT SYSTEM THROUGH EXISTING CHIMNEY We strongly suggest wrapping first 3 ft.(914 mm) of vent system below termination cap with non-faced fiberglass insulation (secure with wire) before running it through existing chimney. This will prevent cold air from coming down existing chimney. DO NOT USE THIS METHOD IF YOU ARE STUBBING COMBUSTION AIR PIPE FROM BOTTOM OF EXISTING CHIMNEY.

  • Page 16: Connect Vent System To Air Duct

    VENT SYSTEM CONNECTION Sheet metal screws (3 total) Sealant Figure 15b Figure 15c Figure 15a 1. Place air duct (previously removed, page 12) into existing fireplace opening. 2. Place a bead of sealant (provided) around exhaust pipe (red marking). Slide exhaust pipe inside collar marked „Exhaust‟ on air duct. Secure with (3) ½"...

  • Page 17: Gas Line Connection

    GAS LINE CONNECTION #CSK-31-RAD owners: If installing optional fan kit #CSK-028, please do so now before connecting gas line. GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas.

  • Page 18: Complete Fan Wiring Installation

    Connect flexible gas line to manual shut off valve. Turn manual shut off valve to „ON‟. CAUTION: CHECK CONNECTION FOR LEAKS. #CSK-31 & #CSK-31-RAD (#600-083C Speed Control / Receptacle assy. w/ power cord available for #CSK-31-RAD models). Secure electrical access panel to side of fireplace. Place thermostatic control switch on bottom of firebox.

  • Page 19: Piece Shroud Assembly And Installation

    3 PIECE SHROUD ASSEMBLY AND INSTALLATION NOTE: If installing a Full Door Shroud, follow instructions included with component. Shroud assembly includes: (1) Shroud top (2) 10-24 x 1" RH Philips Mch Screw (#300388) (1) Shroud left side (6) 8 x 3/8" Phillips PH-Type B Blk Zinc SMS (#300121) (1) Shroud right side (4) 10-24 x 1/2"...

  • Page 20: Log Set Installation

    #CSK-50A LOG SET INSTALLATION ATTENTION: If converting to LP (propane) gas, do so now before installing log set. Follow instructions included with conversion kit. NOTE: Log numbers are located on bottom of each log. Refer to following instructions and illustrations for proper placement. CAUTION: Do not place logs directly over burner port holes.

  • Page 21: Control Board Removal

    CONTROL BOARD REMOVAL CAUTION: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. Models CSK-31 / CSK-31-RAD: Turn gas control knob to „OFF‟. Model CSK-31-IPI: Use remote to turn fireplace off.

  • Page 22: Control Board Installation

    Heat shield Burner Assembly Reinstall log set. Page 19. Reconnect gas line to manual shut-off valve. Model CSK-31 / CSK-31-RAD: Reconnect any wall switch, remote control or thermostat wires to terminals on gas valve marked „TH‟ / „THTP‟. Model CSK-31-IPI: Re-connect all wiring harnesses to gas valve.

  • Page 23: Csk-31-Rad Valve And Pilot Assembly Components

    CSK-31/CSK-31-RAD VALVE & PILOT ASSEMBLY COMPONENTS THERMOCOUPLE THERMOPILE PILOT HOOD ELECTRODE Figure 22a HI /LO FLAME ADJUSTMENT KNOB GAS CONTROL KNOB PIEZO IGNITOR VALVE TERMINALS ON/OFF ROCKER SWITCH Figure 22b PAGE 22...

  • Page 24: Csk-31-Rad Lighting And Shutdown Instructions

    CSK-31 / CSK-31-RAD LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.
  • Page 25 CSK-31/CSK-31-RAD LIGHTING AND SHUTDOWN (cont.) 5 MINUTES LIGHTING Set thermostat to lowest setting, if installed. Turn off all electrical power to appliance. (Fan). Open lower grill to access gas valve & controls. A. Push gas control knob in slightly and turn clockwise to “OFF”.
  • Page 26 CSK-31/CSK-31-RAD LIGHTING AND SHUTDOWN (cont.) TURN BURNER OFF G. To turn burner „OFF‟, depress ON/OFF rocker switch to „OFF‟, flip „off‟ wall switch or adjust setting on thermostat or remote control. NOTE: Pilot will stay lit. TURN PILOT OFF H. Turn pilot off by pushing in and turning gas control knob to „OFF‟.

  • Page 27: Csk-31 / Csk-31-Rad Pressure Testing

    CSK-31 / CSK-31-RAD PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for manifold (outgoing) and inlet (incoming) pressures have been incorporated into valve. Pressure tap marked „OUT‟ measures outgoing pressure; pressure tap marked „IN‟ measures incoming pressure. Follow instructions below for proper testing procedures.

  • Page 28: Csk-31-Ipi Wiring Schematics

    CSK-31-IPI WIRING SCHEMATICS IMPORTANT: THIS SYSTEM REQUIRES ELECTRICITY (110 V) AND / OR BATTERIES TO OPERATE. USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. Light kit not available in all...

  • Page 29: Csk-31-Ipi Valve And Pilot Assembly Components

    CSK-31-IPI VALVE & PILOT ASSEMBLY COMPONENTS PILOT IGNITER FLAME SENSOR PSE IPI PILOT ASSEMBLY BLACK CAP OUTLET (MANIFOLD) PILOT INTERNAL SOLENOID CONNECTION PRESSURE SCREW ORANGE AND WHITE WIRES LOW LIMIT SCREW VALVE STEP MOTOR STEP MOTOR WIRE HARNESS PILOT ADJUSTMENT SCREW...

  • Page 30: Csk-31-Ipi Control Module Components

    CSK-31-IPI CONTROL MODULE COMPONENTS VALVE STEP MOTOR LEARN BUTTON COMMUNICATION LINK TERMINAL TO EXTENSION MODULE AC ADAPTOR CONNECTION MAIN CONTROL MODULE „I‟ IGNITER PILOT CONTINUOUS PILOT REMOTE ON/OFF „S‟ SENSOR PILOT CONNECTION ON/OFF SWITCH SWITCH CONNECTION NON-OPERATIONAL BACK-UP BATTERY PACK...

  • Page 31: Csk-31-Ipi Remote Control Components

    CSK-31-IPI REMOTE CONTROL INFORMATION MANUAL ON / OFF THERMOSTAT MODE ICON ROOM TEMPERATURE BATTERY LIFE ICON SET TEMPERATURE (visible only in THERMO MODE) FAN SPEED LIGHT LEVEL CHILD PROOF ICON CONTINUOUS PILOT FLAME HEIGHT Figure 30a PAGE 30...

  • Page 32: Csk-31-Ipi Information And Remote Control Operation

    CSK-31-IPI INFORMATION ELECTRICAL WARNING AND INFORMATION: Electrical wiring must be installed by a licensed electrician. Do NOT wire 110V to wall switch. Uninterrupted or continuous power is required at all times in IPI systems EXCEPT when using battery back-up. Incorrect wiring will override IPI safety lockout and may cause an explosion.
  • Page 33 CSK-31-IPI REMOTE CONTROL OPERATION INITIAL SET-UP: Plug Extension Module and AC Adaptor into receptacles. Install (4) AAA batteries into battery compartment of Backup Battery Pack , making sure batteries are installed in proper direction. Position between valve and front of stove. A Velcro strip has been attached to help secure in place.
  • Page 34 CSK-31-IPI REMOTE CONTROL INFORMATION cont. MANUAL MODE: This remote can be manually or thermostatically operated. Press MODE button for manual ON. The flame icon will appear on the LCD screen. Press MODE button again to put the control into THERMO mode.
  • Page 35 CSK-31-IPI REMOTE CONTROL INFORMATION cont. THERMO (THERMOSTAT) MODE: This remote feature allows you to thermostatically control the fireplace when hand held remote is set to THERMO mode. Set Temperature Range: 45˚F (7˚C) to 90˚F (32˚C). Set remote to THERMO mode by pressing MODE button. The smaller SET window of numbers appears on the LCD screen.

  • Page 36: Csk-31-Ipi Lighting And Shutdown

    CSK-31-IPI LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.
  • Page 37 CSK-31-IPI LIGHTING AND SHUTDOWN (cont.) LIGHTING STOP! Read safety information on previous page and front cover of this manual before continuing. Turn off all electrical power to fireplace. Power OFF ATTENTION: This fireplace is equipped with an ignition device which automatically lights the pilot.

  • Page 38: Csk-31-Ipi Pressure Testing

    PRESSURE TESTING (CSK-31-IPI) IMPORTANT NOTICE: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked „OUT‟ measures outgoing pressure and the pressure tap marked „IN‟ measures incoming pressure. Follow instructions below for proper testing procedures.

  • Page 39: Csk-31-Ipi Error Codes

    ERROR CODES (CSK-31-IPI only) IGNITION SAFETY: Protection for Ignition System Error Code: One beep every one second. Description of Fault: Warns users if pilot is not successfully ignited in 60 seconds. How to Clear: Press MODE button to OFF then to ON to re-attempt ignition.

  • Page 40: Finalizing The Installation

    FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.

  • Page 41: Maintenance

    Visually check pilot light and burner when in operation. The flames should be steady, not lifting or floating. Burner Ports Burner Orifice CSK-31/CSK-31-RAD Pilot CSK-31-IPI Pilot Figure 40a The fan should be disconnected from electrical current, and cleaned (vacuumed) every six months. The bearings are sealed and require no oiling.

  • Page 42: Troubleshooting (Csk-31 / Csk-31-Rad)

    TROUBLESHOOTING (CSK-31 / CSK-31-RAD only) CAUTION: THE FOLLOWING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. NO SPARK FROM ELECTRODE TO PILOT WHEN PIEZO BUTTON IS TRIGGERED. A. Check wiring at back of piezo for proper connection. B. Check wiring at electrode for proper connection.

  • Page 43: Troubleshooting (Csk-31 / Csk-31-Rad

    TROUBLESHOOTING (CSK-31 / CSK-31-RAD only) BURNER WILL NOT LIGHT A. Gas control knob not turned to „ON‟. B. „ON‟/„OFF‟ switch not turned on. C. Remote, wall switch or thermostat not turned „ON‟. D. Plugged main burner orifice. E. Remote, wall switch ,thermostat or „ON/ OFF‟ switch wires defective.
  • Page 44 TROUBLESHOOTING (CSK-31 / CSK-31-RAD only) PILOT AND BURNER EXTINGUISH WHILE IN OPERATION A. No LP (propane) in tank. ♦ Check tank and refill if necessary. B. Glass frame assembly not installed correctly. ♦ Refer to page 12 in this manual for proper glass frame assembly installment instructions.

  • Page 45: Ipi Remote Troubleshooting (Csk-31-Ipi)

    TROUBLESHOOTING (CSK-31-IPI only) MAIN CONTROL MODULE WILL NOT LEARN TRANSMITTER Ensure REMOTE/OFF switch on side of main control module is set to REMOTE. Make sure batteries in both the hand held remote and backup battery pack are installed in the proper direction and are not drained.

  • Page 46: Troubleshooting (Csk-31-Ipi)

    TROUBLESHOOTING (CSK-31-IPI only cont MAIN FLAME WILL NOT LIGHT Verify gas supply is turned on. Ensure pilot flame will ignite. If not, see pilot flame troubleshooting on previous page. Make sure white cap leads marked MAIN from module are securely connected to terminals marked MAIN on valve body.

  • Page 47: Csk-31-Rad Gas Conversion Instructions

    CONVERSION KIT INSTRUCTIONS (CSK-31/CSK-31 RAD units only) #OCK-S37A NAT GAS CONVERSION KIT / #OCK-S52A LP GAS CONVERSION KIT WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result, causing property damage, personal injury or loss of life.
  • Page 48 CONVERSION KIT INSTRUCTIONS cont. (CSK-31/CSK-31 RAD units only) COMPLETE THE CONVERSION: Visually check pilot flame. Flame should envelope top of thermocouple and thermopile 3/8” (10 mm) to 1/2” (13 mm), and extend onto burner far enough for proper ignition. To Adjust pilot: Remove pilot adjustment screw from gas valve. Turn inner pilot adjustment screw clockwise to decrease or counter- clockwise to increase pilot flame.

  • Page 49: Csk-31-Ipi Gas Conversion Instructions

    CONVERSION KIT INSTRUCTIONS ( CSK-31-IPI units only) #OCK-A37N-I-CSK-PSE NAT GAS CONVERSION KIT / #OCK-A52L-I-CSK-PSE LP GAS CONVERSION KIT WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life.
  • Page 50 CONVERSION KIT INSTRUCTIONS ( CSK-31-IPI units only) COMPLETE THE CONVERSION: Adjust burner tube venturi to correct setting by loosening screw, adjusting cap and retightening screw. CORRECT SETTINGS: NAT: 1/8” (3mm) open LP: 1/2” (13mm) open Re-install burner into fireplace, checking to ensure burner venturi is properly seated over burner orifice.

  • Page 51: Replacement Parts List

    REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. CSK-31 / CSK-31-RAD MILLIVOLT BOARD AND PARTS CSK-770A Millivolt Board - Nat Gas 700-094 Pilot Orifice - Natural Gas CSK-771A Millivolt Board - LP Gas...

  • Page 52: Warranty

    LIMITED WARRANTY PAGE 51...

  • Page 53: Warranty

    LIFETIME WARRANTY PAGE 52...

This manual is also suitable for:

Chaska csk-31-ipiChaska csk-31-radCsk-335Csk-335-ipiCsk-335-radChaska xl csk-335 ... Show all

Table of Contents