kozy heat CHASKA 335S Installation And Operation Manual

kozy heat CHASKA 335S Installation And Operation Manual

Direct vent gas fireplace insert

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HUSSONG MANUFACTURING CO., INC.
CHASKA 3 3 5S
Model #CSK-335S
Direct Vent Gas Fireplace Insert
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc. • CSK-335S
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
Report No: 18-455 • Rev. 6, December 2018
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
in

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Summary of Contents for kozy heat CHASKA 335S

  • Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. CHASKA 3 3 5S Model #CSK-335S Direct Vent Gas Fireplace Insert English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com. Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local.
  • Page 3 We pride ourselves in being dedicated not only to functionality and reliability, but also customer safety. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace.
  • Page 5: Table Of Contents

    6.6 Place and Secure Appliance ..............17 15.0 REPLACEMENT PARTS LIST..........37 6.7 Outdoor Covered Fireplace Installation ..........18 16.0 LIMITED LIFETIME WARRANTY ........... 38 #CSK-335S R.6 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5...
  • Page 7: Introduction

    Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #CSK-335S R.6 SEPT 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7...
  • Page 8: Specifications

    When the appliance is installed at elevations above 4,500 ft (1,372 m), the certified high altitude rating shall be reduced at the rate of 4% for each additional 1,000 ft (305 m). 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-335S R.6 December 2018...
  • Page 9: Appliance Dimensions

    ACCESS HOLE " 23" 460mm " " 584mm 438mm 241mm ELECTRICAL ACCESS " " " 130mm GAS LINE 48mm 848mm ACCESS HOLE Figure 2.1, Appliance Dimensions #CSK-335S R.6 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9...
  • Page 10: Part Assembly Overview

    Figure 2.2, Proper Positioning of Appliance Table 2.1, Field-Assembled Parts Fireplace insert Control board assembly Glass and glass valance Co-linear vent adapter Burner assembly Refractory panels (not shown) Heat shield 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-335S R.6 December 2018...
  • Page 11: Safety Barrier Dimensions

    24” (609mm) (609mm) (609mm) CK34-PSF CK34-RSF CK34A-MSF ⁄ ⁄ ” ” ⁄ ” (899mm) (899mm) (879mm) ⁄ 24” 24” ” (609mm) (609mm) (577mm) CK34A-SF CK34A-PSF CK34A-FPDSF2 #CSK-335S R.6 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 11...
  • Page 12: Existing Fireplace Requirements

    If the metal floor is removed, the insert must be placed directly on metal base of metal fireplace. This is the total length of the co-linear flexible aluminum pipe required for your installation. If using Kozy Heat #816, cut to • Mechanically attach ‘THIS UNIT HAS BEEN MODIFIED’ label at length.
  • Page 13: Termination Location

    Approved vent caps require 12 in (305mm) clearance to intersecting walls, overhangs or eaves as verified by test. APPROVED VENT CAP MINIMUM 12” (305mm) CLEARANCE Figure 4.1, Vent Cap Clearance #CSK-335S R.6 SEPT 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATION 13...
  • Page 14: Installation Preparation

    Authority Having Jurisdiction. 14 INSTALLATION PREPARATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-335S R.6 SEPT 2018...
  • Page 15: Installation

    Complete vent system installation by following the instructions outlined in Sections 6.3 through 6.6. COMBUSTION AIR EXHAUST COLLAR (RIGHT) INTAKE COLLAR (LEFT) VENT ADAPTER (TOP VIEW) Figure 6.1, #816-CAP #CSK-335S R.6 SEPT 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION 15...
  • Page 16: Remove Vent Adapter

    OPTIONAL Kozy Heat #816-CAP: Secure termination cap to existing chimney with 2 in (50 mm) self-tapping screws and anchor straps (not provided) through the pilot holes, located on the sides of the termination cap.
  • Page 17: Place And Secure Appliance

    SECURE WITH (2) SCREWS PULL ROD SHEET METAL SCREWS (3 TOTAL) SEALANT SEALANT Figure 6.6, Seated Vent Adapter Figure 6.4, Vent Pipe Connection to Vent Adapter #CSK-335S R.6 SEPT 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION 17...
  • Page 18: Outdoor Covered Fireplace Installation

    The width of the overhang to EACH side of the replace (C) must be 5 ft or greater. Figure 6.7, Outdoor Covered Fireplace Installation 18 INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-335S R.6 SEPT 2018...
  • Page 19: Gas Line Connection

    Fuel Minimum Pressure Maximum Pressure Natural Gas 5” WC (1.25 kPa) 10.5” WC (2.62 kPa) Propane 11” WC (2.74 kPa) 13” WC (3.24 kPa) #CSK-335S R.6 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS LINE CONNECTION 19...
  • Page 20: Facing And Finishing

    COMBUSTIBLE MATERIAL 12” (305mm) CEILING COMBUSTIBLE MANTEL 12” (305mm) 55” 9” (229mm) (1.40m) ¾ ” (19mm) 16” (406mm) 12” (305mm) 20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-335S R.6 SEPT 2018...
  • Page 21: Ck34 Low Clearance Kit

    UNDER THE MOUNTING TABS AS SHOWN REPLACE (2) SCREWS THROUGH THE HOLES IN THE MOUNTING TAB AND HEAT DEFLECTOR GASKET MUST BE IN CONTACT WITH SHROUD #CSK-335S R.6 SEPT 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 21...
  • Page 22 THESE LOWER MANTEL CLEARANCES ARE ALLOWED CEILING 9” (229mm) 55” 6” (152mm) (1.40m) 11” 14” (279mm) (356mm) CK34-PSF OR CK34-RSF WITH LOW MANTEL KIT INSTALLED 22 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-335S R.6 SEPT 2018...
  • Page 23: Shroud Installation

    Reinstall all components previously removed. UPPER LOUVER LOWER LOUVER Figure 8.1, Upper louver and Lower Louver Removal MOUNTING NUTS (2 EACH SIDE) Figure 8.2, Mounting Nuts Location #CSK-335S R.6 SEPT 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 23...
  • Page 24: Gas Fireplace Insert Setup

    Pull the spring-loaded latches out and up to secure the bottom of glass to the bottom of the fireplace. Reinstall safety barrier. 24 GAS FIREPLACE INSERT SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-335S R.6 December 2018...
  • Page 25: Cxl2-500 Log Set Installation

    2CX. following instructions and illustrations for proper placement. Align log 8CX with the notches in 1CX and 4CX. Figure 9.1, Log Set Installation #CSK-335S R.6 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS FIREPLACE INSERT SETUP 25...
  • Page 26: Control Board Removal And Installation

    REMOVE (6) NUTS SECURING CONTROL BOARD 19. Verify proper log placement, operation of fireplace, and any electrical components. Figure 9.2, Control Board Removal and Installation 26 GAS FIREPLACE INSERT SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-335S R.6 December 2018...
  • Page 27: Electrical Information

    Follow instructions included with assembly. • If an optional component is to be used, run low-voltage wires from gas valve to the location of component. #CSK-335S R.6 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION 27...
  • Page 28 TH and TP-TH on gas valve Figure 10.2, Millivolt Gas Valve Wiring Schematic with Thermostat or Wall Switch Wiring 28 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-335S R.6 December 2018...
  • Page 29: Csk-028 Optional Fan Kit

    Remove safety barrier and glass assembly. reaches 90° F. After adjustment, plug 3-prong plug on fan cord into receptacle. TEMPERATURE SWITCH Figure 10.3, Fan Wiring #CSK-335S R.6 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION 29...
  • Page 30: Operating Instructions

    Push in gas control knob slightly and turn clockwise Turn off all electric power to the appliance if service is to be “OFF”. performed. Access the gas controls. 30 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-335S R.6 December 2018...
  • Page 31: Adjustment

    Screw should be snug. Do not over (A) INLET PRESSURE TAP (B) MANIFOLD PRESSURE TAP Figure 12.1, Pressure Check Taps Locations (Millivolt Gas Valve) #CSK-335S R.6 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 31...
  • Page 32: Burner Flame Adjustments

    Reinstall burner venturi housing. Reinstall all components previously removed. SHORT, BLUE FLAMES LIFTING (GHOSTING) FLAMES Figure 12.2, Flame Appearance and Characteristics Figure 12.3, Burner Venturi 32 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-335S R.6 December 2018...
  • Page 33: Troubleshooting

    Install pilot shield. Pilot safety dropout Pilot flame is too high or too low. Clean pilot hood and adjust pilot flame for maximum flame impingement on thermopile. #CSK-335S R.6 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 33...
  • Page 34 Blockage or leakage of the vent Check the vent pipe for leaks, and the vent cap for debris. Repair system vent pipe or remove debris from vent cap if necessary. 34 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-335S R.6 December 2018...
  • Page 35: Maintenance

    Qualified Service Person Performed by: Annually Frequency: Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. #CSK-335S R.6 SEPT 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE 35...
  • Page 36: Burner And Pilot System

    It must de-energize the safety shutoff in no more than (30) seconds. Figure 14.2, Pilot and Burner Correct Flame Appearance BURNER ORIFICE BURNER PORTS Figure 14.1, Burner System 36 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-335S R.6 SEPT 2018...
  • Page 37: Replacement Parts List

    CK34-ACUS #7CX Log #8CX Log #CSK-335S Hussong Manufacturing Co., Inc. Rock Wool Embers 900-REMB P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 #CSK-335S R.6 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces REPLACEMENT PARTS LIST 37...
  • Page 38: Limited Lifetime Warranty

    • All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.

This manual is also suitable for:

Csk-335s

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