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HUSSONG MANUFACTURING CO., INC.
CHASKA 29-GLASS
Model #CSK-29-G
Direct Vent Gas Fireplace Insert
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Hussong Mfg. Co., Inc. • CSK-29-G
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Tested &
Listed By
C
OMNI-Test Laboratories, Inc.
in
English and French installation manuals are
available through your local dealer. Visit our
website www.kozyheat.com or scan the QR
code for our mobile app.
Report No.: 0216GN047S • Rev. 01, January 2015
Installation and
Operation Manual
Portland
Oregon USA
US
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Related Manuals for kozy heat CSK-29-G
Summary of Contents for kozy heat CSK-29-G
- Page 1 INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Hussong Mfg. Co., Inc. • CSK-29-G Report No.: 0216GN047S • Rev. 01, January 2015...
- Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.
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Page 5: Table Of Contents
5.5 Fireplace Conversion ..............14 14.0 MAINTENANCE ..............34 6.0 INSTALLATION ................ 15 14.1 Burner and Pilot System ............34 6.1 Kozy Heat #816-CL Co-Linear Vent System ......15 14.2 Fans ....................34 6.2 Remove Air Duct ................16 14.3 Vent System ..................34 6.3 Run Vent System ................16 14.4 Glass Assembly ................34... -
Page 7: Introduction
1.0 INTRODUCTION 1.1 Appliance Certification for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch Laboratory: OMNI-Test Laboratories in Portland, Oregon (½) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL Standards: OBSTRUCTIONS”. -
Page 8: Specifications
28” X 38” Arched shroud (1 pc.) 2.1.1.2 Approved Vent Systems Kozy Heat #816-CL co-linear vent system For use with minimum 6” x 8” I.D. masonry or 7” I.D. Class A metal chimneys; includes 12 ft. (3.66 m) compressed, expandable co- linear 3”... -
Page 9: Appliance Dimensions
2.3 Appliance Dimensions Table 2.1, Physical Dimensions Description Height Width Back Width Depth Back Height Back to Gas Front to Vent Back to Vent Line Access Center Center Inches 19-1/4 18-7/8 14-1/2 14-1/8 7-3/16 8-7/8 5-5/8 Millimeters ⁄ ” (479mm) ½... -
Page 10: Part Assembly Overview
WARNING: Failure to position these parts in accordance with these diagrams, or failure to use only specified approved parts with this appliance, may result in property damage or personal injury. Figure 2.2, Proper Positioning of CSK-29-G (Exploded View) Table 2.2, Field-Assembled Parts Fireplace Insert Control board and module... -
Page 11: Safety Barriers
2.5 Safety Barriers WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance. -
Page 12: Existing Fireplace Requirements
3.0 EXISTING FIREPLACE REQUIREMENTS 3.1 Appliance Placement 3.2.2 Chimney Specifications Considerations WARNING: Any chimney clean-outs must fit properly. This fireplace insert is to be installed into a solid fuel masonry WARNING: Due to high surface temperatures, the fireplace or factory built non-combustible fireplace that has been insert should be located out of traffic and away from furniture installed in accordance with the national, provincial, state, and and draperies. -
Page 13: Termination Location
4.0 TERMINATION LOCATION 4.1 Vent Termination Clearances WARNING: This appliance must not share or be connected to a chimney flue serving any other appliance. • Approved vent caps require 12 in (305mm) clearance to intersecting walls, overhangs or eaves as verified by test. APPROVED VENT CAP MINIMUM... -
Page 14: Installation Preparation
5.0 INSTALLATION PREPARATION NOTE: This gas fireplace insert is approved for installation in masonry and factory-built solid fuel burning fireplaces. ATTENTION: Any removed parts must be capable of re- installation if this insert is ever removed. Removal of rivets or screws is acceptable. -
Page 15: Installation
6.0 INSTALLATION 6.1 Kozy Heat #816-CL Co- Slide the combustion air intake pipe (the end without a collar) over termination cap collar (A). Secure to termination cap (E) Linear Vent System with provided (3) self-tapping screws (D). IMPORTANT: Proper operation of this insert requires the exhaust... -
Page 16: Remove Air Duct
Set termination cap into position as instructed by vent system manufacturer’s installation manual. OPTIONAL Kozy Heat #816-CL: Secure termination cap to existing chimney with 2 in (50 mm) self-tapping screws and anchor straps (provided) through the pilot holes, located on the sides of the termination cap. -
Page 17: Connect Vent Pipe To Air Duct
6.4 Connect Vent Pipe to Air Duct 6.5 Place and Secure Appliance IMPORTANT: Proper operation of this appliance requires Slide the gas fireplace insert into existing fireplace opening exhaust and combustion air pipes to be connected to the until the channels on top of the appliance are aligned with correct collar, on both the termination kit and the gas fireplace the air duct. -
Page 18: Gas Line Connection
7.0 GAS LINE CONNECTION 7.1 Gas Conversion (sold separately) ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. This fireplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to LP gas. -
Page 19: Facing And Finishing
8.0 FACING AND FINISHING 8.1 Clearances to Combustibles COMBUSTIBLE MANTEL 45˚ 12” (305mm) 10” (254mm) 16” (407mm) ¼ ” (895mm) ¼ ” (946mm) COMBUSTIBLE MATERIAL 6” (152mm) CLEARANCE TO ADJACENT SIDEWALL Figure 8.1, Mantel Requirements FACING AND FINISHING 19... -
Page 20: Shroud Installation
8.2 Shroud Installation 8.3 Safety Barrier Installation CAUTION: Trim panels or surrounds must not seal ventilation For safety barriers CK29-BSF, CK29-CXF, CK29-PSF, CK29- openings in existing fireplace that this appliance is installed in. RSF, CK29A-MSF, CK29A-SF, CK29A-PSF, and CK29A-FPDSF. WARNING: The flow of combustion and ventilation air must not Locate the (4) slots on the shroud (2 each side). -
Page 21: Gas Fireplace Insert Setup
9.0 GAS FIREPLACE INSERT SETUP 9.1 Glass Assembly (4) SCREWS SECURING LIGHT BARS WARNING: Do not operate this fireplace with the glass removed, cracked, or broken. Replacement of the glass assembly should be done by a licensed or qualified service person. 9.1.1 Remove Glass Assembly WARNING: Do not remove the glass assembly when hot. -
Page 22: Control Board Removal And Installation
9.4 Control Board Removal and Installation WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED. -
Page 23: Electrical Information
10.0 ELECTRICAL INFORMATION 10.2 Wiring Requirements WARNING: Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect • The IFC System Module requires 120V of electricity and/or this appliance and to replace any part of the control system and batteries to operate. -
Page 24: Operating Instructions
11.0 OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. This appliance is equipped with an ignition device which phone. -
Page 25: Setup Proflame
11.1 Setup Proflame 2 IFC Module • Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned Set the main ON/OFF rocker switch in the OFF position. off, provided CPI mode is turned on. -
Page 26: Ifc Module Ignition Sequence
11.6 IFC Module Ignition Sequence The IFC module will try (2) times for ignition, each lasting approximately (60) seconds, with approximately (35) seconds between each attempt. With the system in OFF position, press the remote control ON/OFF key. Approximately (4) seconds after this key is depressed, the IFC module will generate sparks to the pilot hood. -
Page 27: Remote Control Operation
PROFLAME 2 TRANSMITTER LCD DISPLAY KEY LOCK TRANSMISSION LOW BATTERY ALARM THERMOSTAT OFF/ON/SMART ROOM BLUE BACK TEMPERATURE LCD DISPLAY CPI MODE SET POINT TEMPERATURE/LEVEL/STATE FLAME ON SPLIT FLOW ON/OFF KEY THERMOSTAT KEY LIGHT ON UP/DOWN ARROWS MODE KEY 11.8 Remote Control Operation 11.8.3 Pilot Ignition Selection (IPI/CPI) This system has the option of a continuous (standing) pilot. -
Page 28: Smart Thermostat
11.8.4 Turn ON the Appliance ROOM TEMPERATURE With the system in the OFF position, press the remote control ON/OFF key to turn ON the appliance. A single ‘beep’ will emit from the IFC module to confirm reception of the command. The LCD screen will display all active icons, and the IFC module will start the ignition sequence. -
Page 29: Fan Speed Control
11.8.8 Fan Speed Control Fan speed can be adjusted through (6) speeds. To activate this function, Press the mode key to index to the fan control icon. Press the up or down arrow keys to turn on, off, or to adjust fan speed. -
Page 30: Adjustment
12.0 ADJUSTMENT 12.1 Pressure Testing 12.1.2 Manifold Pressure Test Light pilot. NOTE: The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any Loosen manifold (OUT) pressure tap by turning screw pressure testing of the system at test pressures in excess of ½ counter-clockwise. -
Page 31: Burner Flame Adjustments
12.2 Burner Flame Adjustments IMPORTANT: Slight adjustments to the venturi opening will create dramatic results. Adjust at slight increments until WARNING: To avoid property damage or personal injury, allow desired look is achieved. Always burn the fireplace for at least the fireplace ample time to cool before making any adjustments. -
Page 32: Troubleshooting
13.0 TROUBLESHOOTING ATTENTION: Troubleshooting must be performed by a qualified • Verify all connections between the wire harnesses and the technician. system components are proper and positive. Before proceeding with the steps in the following troubleshooting • Verify the communication link is established between the guide, remote control and the IFC module. - Page 33 Issue Cause Solution Pilot and burner No LP (propane) gas in tank Check LP (propane) tank. Refill if necessary. extinguish while in Incorrect glass assembly Refer to Section 9.1 Glass Assembly on page 21. operation installation Incorrect vent cap installation Adjust if necessary.
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Page 34: Maintenance
14.0 MAINTENANCE 14.2 Fans ATTENTION: Installation and repair shall only be done by a qualified service person. The appliance should be inspected CAUTION: Label all wires prior to disconnection when servicing before use by a qualified service person. This appliance is controls. -
Page 35: Replacement Parts List
Arched Mission Screen Front CK29A-MSF Arched Prairie Screen Front CK29A-PSF Arched Screen Front CK29A-SF Arched Full Prairie Door Screen Front CK29A-FPDSF Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 CSK-29-G REPLACEMENT PARTS LIST 35... -
Page 37: Limited Warranty
Hussong Manufacturing Co., Inc. warranties to the original all times, according to the operating instructions furnished. purchaser of this Kozy Heat Fireplace, that it is free of defects in This warranty is limited to defects in material and workmanship. It materials and workmanship at the time of manufacture. -
Page 39: Lifetime Warranty
Kozy Heat Fireplace will not be defective in than those incurred by Hussong Manufacturing Co., Inc. to repair material or workmanship under normal use and service for as long or replace the defective component.