kozy heat CSK-34-G Installation And Operation Manual
  1. Manuals
  2. Brands
  3. kozy heat Manuals
  4. Indoor Fireplace
  5. CSK-34-G
  6. Installation and operation manual

kozy heat CSK-34-G Installation And Operation Manual

Direct vent gas fireplace insert
Hide thumbs Also See for CSK-34-G:
Table of Contents

Advertisement

Quick Links

HUSSONG MANUFACTURING CO., INC.
CHASKA-34 GLASS
Model #CSK-34-G
Direct Vent Gas Fireplace Insert
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Hussong Mfg. Co., Inc. • CSK-34-G
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
O-T L
Tested &
Listed By
C
OMNI-Test Laboratories, Inc.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
in
English and French installation manuals are
available through your local dealer. Visit our
website www.kozyheat.com or scan the QR
code for our mobile app.
Report No.: 0246GN043S • Rev. 03, January 2015
Installation and
Operation Manual
Portland
Oregon USA
US
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CSK-34-G and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for kozy heat CSK-34-G

Summary of Contents for kozy heat CSK-34-G

  • Page 1 INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Hussong Mfg. Co., Inc. • CSK-34-G Report No.: 0246GN043S • Rev. 03, January 2015...
  • Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.

  • Page 5: Table Of Contents

    5.5 Fireplace Conversion ..............13 13.0 TROUBLESHOOTING ............31 6.0 INSTALLATION ................ 14 14.0 MAINTENANCE ..............33 6.1 Kozy Heat #816-CL Co-Linear Vent System ......14 6.2 Fireplace Insert Air Duct Removal ..........15 14.1 Burner and Pilot System ............33 6.3 Run Vent System ................15 14.2 Fans ....................33...

  • Page 6: Introduction

    1.0 INTRODUCTION 1.1 Appliance Certification sign shall read, in print no less the one-half inch (½) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. Laboratory: OMNI-Test Laboratories in Portland, Oregon 1.2.4 Inspection Standards: The state or local gas inspector of the side wall horizontally •...

  • Page 7: Specifications

    CK34-ACUS Arched Custom Shroud 2.1.1.2 Approved Vent Systems Kozy Heat #816-CL co-linear vent system For use with minimum 6” x 8” I.D. masonry or 7” I.D. Class A metal chimneys; includes 12 ft. (3.66 m) compressed, expandable co- linear 3” x 3” flexible pipes and termination cap.

  • Page 8: Appliance Dimensions

    2.3 Appliance Dimensions Table 2.1, Physical Dimensions Back to Gas Front to Vent Back to Vent Description Height Width Back Width Depth Back Height Line Access Center Center Inches 33-3/8 24-3/8 17-3/8 5-9/16 10-3/8 5-5/8 Millimeters 24 ⁄ ” (618mm) 16”...

  • Page 9: Part Assembly Overview

    WARNING: Failure to position these parts in accordance with these diagrams, or failure to use only specified approved parts with this appliance, may result in property damage or personal injury. Figure 2.2, Proper Positioning of CSK-34-G (Exploded View) Table 2.2, Field-Assembled Parts Fireplace Insert Control Board...

  • Page 10: Safety Barriers

    2.5 Safety Barriers WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance.

  • Page 11: Existing Fireplace Requirements

    3.0 EXISTING FIREPLACE REQUIREMENTS 3.1 Appliance Placement 3.2.2 Existing Chimney Specifications Considerations WARNING: Any chimney clean-outs must fit properly. This fireplace insert is to be installed into a solid fuel masonry WARNING: Due to high surface temperatures, the fireplace or factory built non-combustible fireplace that has been insert should be located out of traffic and away from furniture installed in accordance with the national, provincial, state, and and draperies.

  • Page 12: Termination Location

    4.0 TERMINATION LOCATION 4.1 Vent Termination Clearances WARNING: This appliance must not share or be connected to a chimney flue serving any other appliance. • Approved vent caps require 12 in (305mm) clearance to intersecting walls, overhangs or eaves as verified by test. APPROVED VENT CAP MINIMUM...

  • Page 13: Installation Preparation

    5.0 INSTALLATION PREPARATION NOTE: This gas fireplace insert is approved for installation in masonry and factory-built solid fuel burning fireplaces. ATTENTION: Any removed parts must be capable of re- installation if this insert is ever removed. Removal of rivets or screws is acceptable.

  • Page 14: Installation

    6.0 INSTALLATION 6.1 Kozy Heat #816-CL Co- Secure the combustion air intake pipe to the termination cap (E) with the provided (3) self-tapping screws (D). Linear Vent System Place a bead of sealant around the inner edge at the end of IMPORTANT: Proper operation of this insert requires the exhaust the exhaust pipe (without collar / red marking).

  • Page 15: Fireplace Insert Air Duct Removal

    Set termination cap into position as instructed by vent system manufacturer’s installation manual. OPTIONAL Kozy Heat #816-CL: Secure termination cap to existing chimney with 2 in (50 mm) self-tapping screws and anchor straps (provided) through the pilot holes, located on the sides of the termination cap.

  • Page 16: Connect Vent Pipe To Air Duct

    6.4 Connect Vent Pipe to Air Duct 6.5 Place and Secure Appliance IMPORTANT: Proper operation of this appliance requires Slide the gas fireplace insert into existing fireplace opening exhaust and combustion air pipes to be connected to the until the channels on top of the appliance are aligned with correct collar, on both the termination kit and the gas fireplace the air duct.

  • Page 17: Gas Line Connection

    7.0 GAS LINE CONNECTION 7.1 Gas Conversion (sold separately) ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. This fireplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to LP gas.

  • Page 18: Facing And Finishing

    8.0 FACING AND FINISHING 8.1 Clearances to Combustibles COMBUSTIBLE MATERIAL 6” (152mm) CLEARANCE TO SIDEWALL COMBUSTIBLE MANTEL COMBUSTIBLE MANTEL 45° 45° 12” (305mm) 12” (305mm) 9” (229mm) 9” (229mm) ¾” (19mm) ¾” (19mm) 16” 16” (406mm) (406mm) 19” 12” 19” 12”...

  • Page 19: Shroud Installation

    8.2 Shroud Installation 8.3 Safety Barrier Installations CAUTION: Trim panels or surrounds must not seal ventilation Locate the (4) slots on the shroud (2 each side). openings in existing fireplace that this appliance is installed in. Align the tabs located on the back of the safety barrier with WARNING: The flow of combustion and ventilation air must not the slots on the shroud.

  • Page 20: Fireplace Insert Setup

    9.0 FIREPLACE INSERT SETUP 9.1 Glass Assembly WARNING: Do not operate this fireplace with the glass removed, cracked, or broken. Replacement of the glass assembly, #701- 001T, should be done by a licensed or qualified service person. 9.1.1 Remove Glass Assembly WARNING: Do not remove the glass assembly when hot.

  • Page 21: Light Kit

    9.2 Light Kit 9.3 Glass Media Installation ATTENTION: If converting to LP (propane) gas, complete the WARNING: DO NOT BLOCK PILOT WITH GLASS MEDIA. A conversion before installing any media. Follow instructions BLOCKED PILOT MAY CAUSE DELAYED IGNITION. included with the gas conversion kit. NOTE: This fireplace insert allows two types of glass media: CAUTION: Disconnect all electric power from the fireplace ¾”...

  • Page 22: Control Board Removal And Installation

    9.4 Control Board Removal and Installation WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

  • Page 23: Electrical Information

    10.0 ELECTRICAL INFORMATION 10.2 Wiring Requirements WARNING: Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect • The IFC System Module requires 120V of electricity and/or this appliance and to replace any part of the control system and batteries to operate.

  • Page 24: Operating Instructions

    11.0 OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. This appliance is equipped with an ignition device which phone.

  • Page 25: Initialize The Control System

    11.1 Initialize the Control System 11.3 IFC Module Ignition Sequence Remove all packaging and combustible material from the • With the system in OFF position, press the remote control firebox before initializing the control system. ON/OFF key. Approximately (4) seconds after this key is depressed, the IFC module will generate sparks to the Set the main ON/OFF switch in the OFF position.

  • Page 26: Remote Control Operation

    PROFLAME 2 TRANSMITTER LCD DISPLAY KEY LOCK TRANSMISSION LOW BATTERY ALARM THERMOSTAT OFF/ON/SMART ROOM BLUE BACK TEMPERATURE LCD DISPLAY CPI MODE SET POINT TEMPERATURE/LEVEL/STATE FLAME ON ON/OFF KEY THERMOSTAT KEY LIGHT ON UP/DOWN ARROWS MODE KEY 11.5 Remote Control Operation 11.5.3 Pilot Ignition Selection (IPI/CPI) This system has the option of a continuous (standing) pilot.

  • Page 27: Smart Thermostat

    11.5.4 Turn ON the Appliance ROOM TEMPERATURE With the system in the OFF position, press the remote control ON/OFF key to turn ON the appliance. A single ‘beep’ will emit from the IFC module to confirm reception of the command. The LCD screen will display all active icons, and the IFC module will start the ignition sequence.

  • Page 28: Fan Speed Control

    11.5.8 Fan Speed Control Fan speed can be adjusted through (6) speeds. To activate this function, Press the mode key to index to the fan control icon. Press the up or down arrow keys to turn on, off, or to adjust fan speed.

  • Page 29: Adjustment

    12.0 ADJUSTMENT 12.1 Pressure Testing 12.1.2 Manifold Pressure Test Light pilot. NOTE: The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any Loosen manifold (OUT) pressure tap by turning screw pressure testing of the system at test pressures in excess of ½ counter-clockwise.

  • Page 30: Flame Appearance Adjustments

    12.2 Flame Appearance Adjustments IMPORTANT: Slight adjustments to the venturi opening will create dramatic results. Adjust at slight increments until 12.2.1 Burner Venturi desired look is achieved. Always burn the fireplace for at least 15 minutes, and always allow the appliance ample time to cool WARNING: To avoid property damage or personal injury, allow before making any further adjustments.

  • Page 31: Troubleshooting

    13.0 TROUBLESHOOTING ATTENTION: Troubleshooting must be performed by a qualified • Verify all connections between the wire harnesses and the technician. system components are proper and positive. Before proceeding with the steps in the following troubleshooting • Verify the communication link is established between the guide, remote control and the IFC module.
  • Page 32 Issue Cause Solution Pilot and burner No LP gas in tank Check LP (propane) tank. Refill if necessary. extinguish while in operation Incorrect glass assembly Refer to 9.1 Glass Assembly on page 20. installation Incorrect vent cap installation Adjust if necessary Vent cap blockage Remove debris if necessary Inner vent pipe leaking exhaust...

  • Page 33: Maintenance

    14.0 MAINTENANCE 14.2 Fans ATTENTION: Installation and repair shall only be done by a qualified service person. The appliance should be inspected CAUTION: Label all wires prior to disconnection when servicing before use by a qualified service person. This appliance is controls.

  • Page 34: Replacement Parts List

    Arched Mission Screen Front CK34A-MSF Arched Prairie Screen Front CK34A-PSF Arched Screen Front CK34A-SF Arched Full Prairie Door Screen Front CK34A-FPDSF Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 CSK-34-G 34 REPLACEMENT PARTS LIST...

  • Page 35: Limited Warranty

    Hussong Manufacturing Co., Inc. warranties to the original all times, according to the operating instructions furnished. purchaser of this Kozy Heat Fireplace, that it is free of defects in This warranty is limited to defects in material and workmanship. It materials and workmanship at the time of manufacture.

  • Page 37: Lifetime Warranty

    Kozy Heat Fireplace will not be defective in than those incurred by Hussong Manufacturing Co., Inc. to repair material or workmanship under normal use and service for as long or replace the defective component.

This manual is also suitable for:

Csk-34-lChaska-34 glassCsk-34 g chaska-34 glass

Table of Contents