kozy heat CHASKA 29-ROCK Installation And Operation Manual
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kozy heat CHASKA 29-ROCK Installation And Operation Manual

Direct vent gas fireplace insert
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HUSSONG MANUFACTURING CO., INC.
CHASKA 29-ROCK
Model #CSK-29-R
Direct Vent Gas Fireplace Insert
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
lammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the ire department.
ͷ Installation and service must be performed
by a qualiied installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certiied kit is used.
Hussong Mfg. Co., Inc. • CSK-29-R
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Tested &
Listed By
C
OMNI-Test Laboratories, Inc.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
in
English
and
available through your local dealer. Visit our website
www.kozyheat.com or scan the QR code for our mobile app.
Les manuels d'installation en français et en anglais sont
disponibles chez votre détaillant local. Visitez www.kozyheat.
com ou scannez ce code QR pour notre application mobile.
Report No.: 0216GN047S • Rev. 03, October 2015
Installation and
Operation Manual
Portland
Oregon USA
US
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
French
installation
manuals
are

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  • Page 1 Installation and Operation Manual HUSSONG MANUFACTURING CO., INC. CHASKA 29-ROCK Model #CSK-29-R Direct Vent Gas Fireplace Insert WARNING: Tested & Portland Listed By Oregon USA FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly OMNI-Test Laboratories, Inc. could result in serious injury, death, or property damage.
  • Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas ireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-ired, and the complete ireplace is thoroughly inspected before packaging.

  • Page 5: Table Of Contents

    5.5 Fireplace Conversion ..............14 12.2 Burner Flame Adjustments ............32 6.0 INSTALLATION ................ 15 13.0 TROUBLESHOOTING ............33 6.1 Kozy Heat #816-CL Co-Linear Vent System ......15 14.0 MAINTENANCE ..............35 6.2 Remove Air Duct ................16 13.1 Burner and Pilot System ............35 6.3 Run Vent System ................16...

  • Page 7: Introduction

    1.0 INTRODUCTION 1.1 Appliance Certification for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch Laboratory: OMNI-Test Laboratories in Portland, Oregon (½) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL Standards: OBSTRUCTIONS”.

  • Page 8: Specifications

    CK29-ACUS Custom arched shroud 2.1.1.2 Approved Vent Systems Kozy Heat #816-CL co-linear vent system For use with minimum 6” x 8” I.D. masonry or 7” I.D. Class A metal chimneys; includes 12 ft. (3.66 m) compressed, expandable co- linear 3” x 3” flexible pipes and termination cap.

  • Page 9: Appliance Dimensions

    2.3 Appliance Dimensions Table 2.1, Physical Dimensions Description Height Width Back Width Depth Back Height Back to Gas Front to Vent Back to Vent Line Access Center Center Inches 19-1/4 18-7/8 14-1/2 14-1/8 7-3/16 8-7/8 5-5/8 Millimeters ⁄ ” (479mm) ½...

  • Page 10: Part Assembly Overview

    2.4 Part Assembly Overview WARNING: Failure to position these parts in accordance with these diagrams, or failure to use only specified approved parts with this appliance, may result in property damage or personal injury. Figure 2.2, Proper Positioning of CSK-29-L (Exploded View) Table 2.2, Field-Assembled Parts Fireplace insert Fan kit...

  • Page 11: Safety Barriers

    2.5 Safety Barriers WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance.

  • Page 12: Existing Fireplace Requirements

    3.0 EXISTING FIREPLACE REQUIREMENTS 3.1 Appliance Placement 3.2.2 Existing Chimney Specifications Considerations WARNING: Any chimney clean-outs must fit properly. This fireplace insert is to be installed into a solid fuel masonry WARNING: Due to high surface temperatures, the fireplace or factory built non-combustible fireplace that has been insert should be located out of traffic and away from furniture installed in accordance with the national, provincial, state, and and draperies.

  • Page 13: Termination Location

    4.0 TERMINATION LOCATION 4.1 Vent Termination Clearances WARNING: This appliance must not share or be connected to a chimney flue serving any other appliance. • Approved vent caps require 12 in (305mm) clearance to intersecting walls, overhangs or eaves as veriied by test. APPROVED VENT CAP MINIMUM...

  • Page 14: Installation Preparation

    5.0 INSTALLATION PREPARATION NOTE: This gas fireplace insert is approved for installation in masonry and factory-built solid fuel burning fireplaces. ATTENTION: Any removed parts must be capable of re- installation if this insert is ever removed. Removal of rivets or screws is acceptable.

  • Page 15: Installation

    6.0 INSTALLATION 6.1 Kozy Heat #816-CL Co- Slide the combustion air intake pipe (the end without a collar) over termination cap collar (A). Secure to termination cap (E) Linear Vent System with provided (3) self-tapping screws (D). IMPORTANT: Proper operation of this insert requires the exhaust...

  • Page 16: Remove Air Duct

    Set termination cap into position as instructed by vent system manufacturer’s installation manual. OPTIONAL Kozy Heat #816-CL: Secure termination cap to existing chimney with 2 in (50 mm) self-tapping screws and anchor straps (provided) through the pilot holes, located on the sides of the termination cap.

  • Page 17: Connect Vent Pipe To Air Duct

    6.4 Connect Vent Pipe to Air Duct 6.5 Place and Secure Appliance IMPORTANT: Proper operation of this appliance requires Slide the gas ireplace insert into existing ireplace opening exhaust and combustion air pipes to be connected to the until the channels on top of the appliance are aligned with correct collar, on both the termination kit and the gas fireplace the air duct.

  • Page 18: Gas Line Connection

    7.0 GAS LINE CONNECTION 7.1 Gas Conversion (sold separately) ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. This ireplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to LP gas.

  • Page 19: Facing And Finishing

    8.0 FACING AND FINISHING 8.1 Clearances to Combustibles COMBUSTIBLE MANTEL 45˚ 12” (305mm) 10” (254mm) 16” (407mm) ¼ ” (895mm) ¼ ” (946mm) COMBUSTIBLE MATERIAL 6” (152mm) CLEARANCE TO ADJACENT SIDEWALL Figure 8.1, Mantel Requirements FACING AND FINISHING 19...

  • Page 20: Shroud Installation

    8.2 Shroud Installation 8.3 Safety Barrier Installation CAUTION: Trim panels or surrounds must not seal ventilation For safety barriers CK29-BSF, CK29-CXF, CK29-PSF, CK29- openings in existing fireplace that this appliance is installed in. RSF, CK29A-MSF, CK29A-SF, CK29A-PSF, and CK29A-FPDSF. WARNING: The flow of combustion and ventilation air must not Locate the (4) slots on the shroud (2 each side).

  • Page 21: Gas Fireplace Insert Setup

    9.0 GAS FIREPLACE INSERT SETUP 9.1 Glass Frame Assembly WARNING: Do not operate this fireplace with the glass removed, cracked, or broken. Replacement of the glass assembly should be done by a licensed or qualified service person. 9.1.1 Remove Glass Assembly WARNING: Do not remove the glass assembly when hot.

  • Page 22: Rock Kit Installation

    9.3 Rock Kit Installation The #CK34-R500 rock kit is designed for potential adjustments in rock placement and usage. Hussong Manufacturing suggests CAUTION: Do not place rocks directly over burner port holes. removing (4) R7 rocks and (2) R11 rocks. Reference the Improper rock placement may affect flame appearance and following illustrations for proper rock placement.

  • Page 23: Control Board Removal And Installation

    9.4 Control Board Removal and Installation WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

  • Page 24: Electrical Information

    10.0 ELECTRICAL INFORMATION WARNING: Do not use this fireplace if any part has been under 10.2 Wiring Requirements water. Immediately call a qualified service technician to inspect • The IFC System Module requires 120V of electricity and/or this appliance and to replace any part of the control system and batteries to operate.

  • Page 25: Operating Instructions

    11.0 OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a ire or explosion may result causing property damage, personal injury, or loss of life. This appliance is equipped with an ignition device which phone.

  • Page 26: Setup Prolame

    11.1 Setup Proflame 2 IFC Module OFF position. The pilot will remain lit even if burner is turned of, provided CPI mode is turned on. Set the main ON/OFF rocker switch in the OFF position. 11.4 Automatic Safety Restart Install (4) AA batteries (included in the components packet) into backup battery holder on the control module.

  • Page 27: Ifc Module Ignition Sequence

    11.6 IFC Module Ignition Sequence The IFC module will try (2) times for ignition, each lasting approximately (60) seconds, with approximately (35) seconds between each attempt. With the system in OFF position, press the remote control ON/OFF key. Approximately (4) seconds after this key is depressed, the IFC module will generate sparks to the pilot hood.

  • Page 28: Remote Control Operation

    PROFLAME 2 TRANSMITTER LCD DISPLAY KEY LOCK TRANSMISSION LOW BATTERY ALARM THERMOSTAT OFF/ON/SMART ROOM BLUE BACK TEMPERATURE LCD DISPLAY CPI MODE SET POINT TEMPERATURE/LEVEL/STATE FLAME ON SPLIT FLOW ON/OFF KEY THERMOSTAT KEY LIGHT ON UP/DOWN ARROWS MODE KEY 11.8 Remote Control Operation 11.8.3 Pilot Ignition Selection (IPI/CPI) This system has the option of a continuous (standing) pilot.
  • Page 29 11.8.4 Turn ON the Appliance ROOM TEMPERATURE With the system in the OFF position, press the remote control ON/OFF key to turn ON the appliance. A single ‘beep’ will emit from the IFC module to conirm reception of the command. The LCD screen will display all active icons, and the IFC module will start the ignition sequence.

  • Page 30: Fan Speed Control

    11.8.8 Fan Speed Control Fan speed can be adjusted through (6) speeds. To activate this function, Press the mode key to index to the fan control icon. Press the up or down arrow keys to turn on, of, or to adjust fan speed.

  • Page 31: Adjustment

    12.0 ADJUSTMENT 12.1 Pressure Testing 12.1.2 Manifold Pressure Test Light pilot. NOTE: The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any Loosen manifold (OUT) pressure tap by turning screw pressure testing of the system at test pressures in excess of ½ counterclockwise.

  • Page 32: Burner Flame Adjustments

    12.2 Burner Flame Adjustments IMPORTANT: Slight adjustments to the venturi opening will create dramatic results. Adjust at slight increments until desired WARNING: To avoid property damage or personal injury, allow look is achieved. Always burn the fireplace insert for at least 15 the fireplace ample time to cool before making any adjustments.

  • Page 33: Troubleshooting

    13.0 TROUBLESHOOTING ATTENTION: Troubleshooting must be performed by a qualified • Verify all connections between the wire harnesses and the technician. system components are proper and positive. Before proceeding with the steps in the following troubleshooting • Verify the communication link is established between the guide, remote control and the IFC module.
  • Page 34 Issue Cause Solution Pilot and burner No LP (propane) gas in tank Check LP (propane) tank. Reill if necessary. extinguish while in Incorrect glass assembly Refer to Section 9.1 Glass Frame Assembly on page 21. operation installation Incorrect vent cap installation Adjust if necessary.

  • Page 35: Maintenance

    14.0 MAINTENANCE ATTENTION: Installation and repair shall only be done by a 14.1 Fans qualified service person. The appliance should be inspected CAUTION: Label all wires prior to disconnection when servicing before use by a qualified service person. This appliance is controls.

  • Page 36: Replacement Parts List

    15.0 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing. CONTROL BOARD AND PARTS Control Board - NG CK29L-150 Pilot Oriice - LPG 700-168 Control Board - LPG CK29L-151 Valve Step Motor - NG 700-504 S.I.T.

  • Page 37: Limited Warranty

    Hussong Manufacturing Co., Inc. warranties to the original all times, according to the operating instructions furnished. purchaser of this Kozy Heat Fireplace, that it is free of defects in This warranty is limited to defects in material and workmanship. It materials and workmanship at the time of manufacture.

  • Page 39: Lifetime Warranty

    Kozy Heat Fireplace will not be defective in than those incurred by Hussong Manufacturing Co., Inc. to repair material or workmanship under normal use and service for as long or replace the defective component.

This manual is also suitable for:

Csk-29-rChaska 29-rock csk-29-r

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