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New Buck Corporation 80ZC Operation Maintenance Safety

Zero clearance cabinet for use with fireplace model 80 only
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Download this manual See also: User Manual, Instruction and Installation Manual
MODEL 80ZC ZERO CLEARANCE CABINET
FOR USE WITH FIREPLACE MODEL 80 ONLY
RESIDENTIAL INSTALLATION ONLY
Contact your insurance company for coverage and installation inspection.
WARNING
Do not attempt to build a fire in this product. It has been designed and safety tested for use
only with Model 80 manufactured by NEW BUCK CORPORATION. Read and follow the
installation and operating instructions for this model.
FEATURES
PREPARATIONS
INSTALLATION
OPERATION
MAINTENANCE
SAFETY

SAFETY NOTICE

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.
FOR YOUR SAFETY, FOLLOW THE
INSTALLATION
INSTRUCTIONS.
CONTACT THE AUTHORITY HAVE JURISDICTION ( SUCH AS MUNICIPAL
BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU,
etc.) SHOULD BE CONSULTED BEFORE INSTALLATION TO DETERMINE THE
NEED TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.
TESTED AND LISTED BY:
ITS/WARNOCK HERSEY, MIDDLETON, WI
MANUFACTURED BY NEW BUCK CORPORATION
200 ETHAN ALLEN DRIVE,
SPRUCE PINE, N.C. 28777
January 2013
www.buckstove.com

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Summary of Contents for New Buck Corporation 80ZC

  • Page 1: Safety Notice

    MODEL 80ZC ZERO CLEARANCE CABINET FOR USE WITH FIREPLACE MODEL 80 ONLY RESIDENTIAL INSTALLATION ONLY Contact your insurance company for coverage and installation inspection. WARNING Do not attempt to build a fire in this product. It has been designed and safety tested for use only with Model 80 manufactured by NEW BUCK CORPORATION.

  • Page 3: Table Of Contents

    Framing Construction Installation ....................18 Framing Construction Exterior or Chase ..................19 Framing Construction Corner Location ..................20 Installing Model 80 into 80ZC Cabinet ................. 21-23 Cleaning Unit / Safety Precaution ....................24 Preventive Maintenance / Chimney Cleaning................25 Warranty ............................. 26...
  • Page 4 The following manual is for the 80ZC cabinet ONLY. If you require information on the Model 80 unit that fits inside this cabinet, consult your Model 80 wood stove installation manual please download the Model 80 wood stove manual from “Product...

  • Page 5: Cabinet Identification

    MODEL 80 ROOM HEATER AND MODEL 80ZC CABINET IDENTIFICATION (31) (30) (29) (32) (33) (28) (27) (26) (25) (24) (10) (11) (23) (12) (13) (22) Buck Stove (14) (20) (18) (21) (19) (17) (16) (15) 1. 8 Flue Exit "...

  • Page 6: Caution And Warnings

    For operation and use of electrical assemblies, see stoves Owners Manual for use of electrical assemblies “USE SOLID WOOD FUEL ONLY”. The Zero-Clearance Cabinet and the Model 80 Installed (hereafter referred to as the 80ZC) is designed for installation in a family dwelling, where minimum clearance is desired. Page 4...

  • Page 7: Installation Precautions

    (B) Be careful not to damage the unit in handling and unpacking component parts and accessories. (C) Model 80ZC Cabinet, use only 8"listed 2100º UL 103 HT TYPE Chimney with the 80ZC Cabinet (ONLY AFTER) New Buck Corparation Stove 80 has been installed into the 80ZC Cabinet.

  • Page 8: Selecting Chimney Installation And Location

    SELECTING A CHIMNEY INSTALLATION AND LOCATION There are two basic types of chimney installation possible with the 80ZC; straight up through a ceiling or a chase installation, either outside or inside. These are normally used as follows: FIGURE 1 THROUGH CEILING...
  • Page 9 B. Exterior Chase Installation: (See Figure 4). A chase is an enclosure built specifically to house a chimney. The interior of a chase is open from Model 80ZC to the roof, eliminating the need to cut through ceilings and the roof. Normally, a chase is built through the wall and the Model 80ZC is located in the bottom of the chase, with the front of the unit flush with the interior wall.

  • Page 10: Alternate Floor Protector

    Floor Protection: or Hearth Protector Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness. An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.

  • Page 11: Framing Construction And Installation

    Good planning is essential for a satisfactory installation, therefore, at this point you should have decided where the 80ZC is to be located and the route the chimney will follow to the roof-straight up or chase. If you cannot decide the best route, contact your Dealer for assistance with the planning.

  • Page 12: Installing Top And Side Panels

    CONTINUED FRAMING AND INSTALLATION INSTALLING TOP AND SIDE PANELS TO 80ZC 1. Remove the 80ZC from box and pallet. Lay brass louvers, insulation cap and front side screens to side for use later. 2. Take Left Side Panel and place front of Left Side Panel against rear of Left Front Side, with the (2) two screws provided fasten Left Side Panel to Cabinet.

  • Page 13: Installing Insulation

    CONTINUE FRAMING AND INSTALLING INSTALLING INSULATION TO 80ZC 1. Take (1) one piece insulation 8" X 11 1/2" place in middle front. 2. Take (2) two pieces insulation 8" X 10 1/2" place on each side of 8" X 11 1/2". (SEE FIGURE 8) 3.

  • Page 14: Installing 80Zv Cabinet, Flat On Floor Installation

    INSTALLING 80ZC CABINET FLAT ON THE FLOOR Framing must be accomplished after the Model 80ZC is set in place. The chimney can be installed after framing, but installation is considerably more difficult and in some cases, impossible. Therefore, it is rec- ommended that the chimney be installed prior to framing when a choice exists.

  • Page 15: Floor Protector Or Finished Hearth Flat On Floor Installation

    Install the floor protector or finished hearth extension only as specified. The hearth extension must be a minimum of 16" in front of the stove feed door opening and must be 47 1/2" wide minimum. NOTE: Be sure to place safety shield under 80ZC and hearth protector or finished hearth.

  • Page 16: Installing 80Zv Cabinet, Optional Raised Base Installation

    A wooden raised base constructed of plywood or 2" x 4" boards is required in order to get proper clearance above the extended hearth (millboard, rock stone, etc.). The base for the Model 80ZC must be level with or slightly higher than the “finished” hearth height dimension (A) See Figure 13.

  • Page 17: Floor Protector Or Finished Hearth Optional Raised Base Installation

    Install the floor protector or finished hearth extension only as specified. The hearth extension must be a minimum of 16" in front of the stove feed door opening and must be 47 1/2" wide minimum. NOTE: Be sure to place safety shield under 80ZC and hearth protector or finished hearth...

  • Page 18: Installing Chimney

    CONTINUED FRAMING AND INSTALLATION INSTALLING CHIMNEY 1. Now you are ready to install the chimney system for the 80ZC. If you are building an outside chase, fol- low approved Chimney Manufacturer’s instructions. If you are penetrating a ceiling, install the chimney as follows: a.

  • Page 19: Electrical Installation

    ELECTRICAL INSTALLATION NOTE: 80ZC is not prewired, an electrician must wire the cabinet into the home wiring system using No.14 AWG (with ground wiring) as minimum or in accordance with local wiring codes. (See Below). a. Now an electrician must do the wiring b.

  • Page 20: Framing Construction Installation

    Frame the 80ZC using 2" x 4" studs or local building code framing. Some minor framing restrictions are required. For optional Mantel Height (See Page 23 Figure 23 ) b. Adjacent side walls must be at least 16" from the outer edge of the 80ZC trim panel. (See Figure 17 ) NOTE: Maintain 2"...

  • Page 21: Framing Construction Exterior Or Chase

    2" X 4"‘s MUST BE TURNED FLAT. 47 1/2" 41 1/2" NOTE: No floor protector or finished hearth is needed directly under the Model 80ZC Cabinet, only the hearth protector is needed. WARNING: Install the hearth protector or finished hearth extension only as specified. The exten- sion must extend a minimum of 16"...

  • Page 22: Framing Construction Corner Location

    OF ZC CABINET (WITHOUT HOOD TRIM ATTACHED). NOTE: A DOUBLE HEADER MUST BE USED ON A LOAD BEARING WALL. NOTE: No floor protector or finished hearth is needed directly under the Model 80ZC Cabinet, only the hearth protector is needed. WARNING: Install the hearth protector or finished hearth extension only as specified.

  • Page 23: Installing Model 80 Into 80Zc Cabinet

    NOTE: Place drop cloth in front of 80ZC opening before installing heater to protect the floor from damage. 6. Place heater in front of 80ZC cabinet, lift heater up and into 80ZC cabinet onto the heater runners, slide heater back until it stops against heater stops. .(See Figure 20 and Figure 21) 7.
  • Page 24 CONTINUED FRAMING AND INSTALLATION 8. Center heater from left to right till flue exit of heater aligns with flue exit of 80ZC cabinet. 9. Lower the slip collar into flue exit of the heater by turning poisoning nuts counter clock wise allowing slip collar to be lowered, push down and fit evenly until recessed in the flue exit opening.
  • Page 25 14" above the top of the Top Front Outside Trim Panel. (See Figure 23) The 80ZC and Model 80 fireplace are now ready for use. Refer to the stove owners manual for operation, safety and chimney maintenance. Refer to the back of this manual for 80ZC warranty...

  • Page 26: Cleaning Unit / Safety Precaution

    CLEANING THE UNIT A. The unit should be lightly sanded with fine sandpaper or steel wool, then repainted or touched up with high temperature black paint. B. If the unit is located in a moist or damp location, check thoroughly for signs of condensation during times when the unit is not in use.

  • Page 27: Preventive Maintenance / Chimney Cleaning

    PREVENTIVE MAINTENANCE/ SAFETY PRECAUTIONS CHIMNEY The chimney should be cleaned as necessary to remove creosote, soot, leaves, bird’s nests, etc. CREOSOTE-FORMATION AND NEED FOR REMOVAL When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote.

  • Page 28: Warranty

    NEW BUCK CORPORATION (NBC) "LIMITED WARRANTY" FOR THE BUCK STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the New Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.
  • Page 29 Name _______________________________________________________________________ (Last) (First) Address _____________________________________________________________________ City________________________________________ State ________ Zip ________________ CUSTOMER EMAIL::_________________________________________________________ MODEL 80ZC - Serial Number __________________________________________________ Date of Installation: Day________________Month ________________ Year _____________ Installer’s Name _______________________________________________________________ Installer’s Certification Number __________________________________________________ Dealer’s Name ________________________________________________________________ City________________________________________ State ________ Zip ________________...

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