New Buck Corporation Buck Stove FP-327-ZC Instruction Manual

Buck stoves model fp-327-zc instruction manual

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WARNING: If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is in-
stalled. Provisions for adequate combustion and ventilation air must be provided. Refer to
section " Producing Adequate Ventilation" page 14.
This appliance may be installed in an aftermarket, permanently located, manufactured
(mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appli-
ance is not convertible for use with other gases.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Manufacturer: NEW BUCK CORPORATION
P.O. Box 69
8000 Highway 226 South
Spruce Pine, NC 28777
NEW BUCK CORPORATION
MODEL FP-327-ZC
This appliance is intended for supplemental
heating.
"This heater shall not be installed in a bedroom
or bathroom."
March 2005

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Summary of Contents for New Buck Corporation Buck Stove FP-327-ZC

  • Page 1 This appliance is only for use with the type of gas indicated on the rating plate. This appli- ance is not convertible for use with other gases. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Manufacturer: NEW BUCK CORPORATION P.O. Box 69 8000 Highway 226 South Spruce Pine, NC 28777...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Safety Information and Warnings ... 3 Installation ... 6 Fireplace and Framing Dimensions ... 7 Fireplace Clearances ... 8 Finishing Your Fireplace ... 9 Mantel Profiles For Zero Clearance ... 10 Mantel Installation ... 11 Mobile Home Installation ... 13 Producing Adequate Ventilation ...
  • Page 4 Page 2...
  • Page 5: Safety Information And Warnings

    SAFETY INFORMATION WARNINGS IMPORTANT: READ THIS OWNER’S MANUAL CAREFULLY AND COMPLETELY BEFORE TRYING TO ASSEMBLE, OPERATE, OR SERVICE THE APPLIANCE. IMPROPER USE OF THESE LOGS CAN CAUSE SERIOUS INJURY OR DEATH FROM BURNS, FIRE, EXPLOSION, AND CARBON MONOXIDE POISONING. Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nausea.
  • Page 6 5. If this heater is used with propane gas, do not place propane supply tank (s) inside any structure. 6. What To Do IF You Smell Gas: Shut off gas supply. - Do not try to light any appliance. - Do not touch any electrical switch; do not use any phone in your building. - Immediately call your gas supplier from a neighbor’s phone.
  • Page 7 20. All heater screens must be kept clean when operating the gas logs. ”WARNING: 21. . Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.” 22. Do not use this heater for burning trash or cooking. Never place matches, paper, garbage, or any other material on top of logs or into the flames.
  • Page 8: Installation

    SECTION II ZERO CLEARANCE INSTALLATION The installation must conform with local codes ,or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA54. This appliance may be installed in an After-Market Manufactured (Mobile) Home, where not prohibited by state or local codes. * (After Market: Completion of sale, not for the purpose of resale from the manufacturer).
  • Page 9: Fireplace And Framing Dimensions

    Fireplace and Framing Dimensions (inches) NOTE: Do not obstruct air openings around appliance. Maintain adequate clearances around air openings. 26 1/4" 15 3/4" 31 7/8" 31 7/8" WARNING: Installation and repairs should be performed by a qualified service person. The appliance should be inspected before use and at least annually by a professional ser- vice person.
  • Page 10: Fireplace Clearances

    FIREPLACE CLEARANCES The fireplace may be placed directly on a combustible floor, against a combustible wall at marked clearances, or on a raised wooden platform. If the fireplace is to be installed on a raised wooden platform, the platform must be a continuous level surface. The fireplace must be secured in place so it cannot shift positions.
  • Page 11: Finishing Your Fireplace

    FINISHING YOUR FIREPLACE There is a wide variety of finishing material available for your fireplace from formal wall treatments with marble and mantels, to rustic wood paneling, stone combustible materials used in this installation such as slate, tile, marble, etc. must be at least 1/2"...
  • Page 12: Mantel Profiles For Zero Clearance

    MANTEL PROFILES FOR ZERO CLEARANCE CABINET MANTEL 3/4" FLAT SURFACE NAILING FLANGE PICTURE. 1 COMBUSTIBLE MATERIAL 2" STAND OFF MANTEL 3/4" FLAT SURFACE NAILING FLANGE PICTURE. 2 COMBUSTIBLE MATERIAL 2" STAND OFF NAILING FLANGE PICTURE. 3 COMBUSTIBLE MATERIAL 2" STAND OFF MUST BE FOLLOWED CEILING 3"...
  • Page 13: Mantel Installation

    INSTALLATION OF MODEL WITH OPTIONAL WOODEN MANTEL (1) When choosing the right location for your heater and mantel keep the following in mind: NOTE: Due to high temperatures, this heater should be located out of traffic areas and away from furniture and draperies. NOTE: Kit No.
  • Page 14 (10) To light the heater, see “Lighting Instructions” pages 21 through 28. Make sure you have the right gas valve for Natural or LP gas. TOP MANTEL 1/2" WOOD SCREWS REAR OF HEATER MANTEL BASE FIGURE 6 Page 12...
  • Page 15: Mobile Home Installation

    AFTER MARKET MOBILE HOME NOTE: See “Producing Adequate Ventilation” page 14. .THIS APPLIANCE PERMANENTLY LOCATED, MANUFACTURED (MOBILE) HOME, WHERE NOT PROHIBITED BY LOCAL CODES. *After Market: Completion of sale, not for the purpose of resale from the manufacturer. THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE.
  • Page 16: Producing Adequate Ventilation

    PRODUCING ADEQUATE VENTILATION This section is for residential or manufactured (mobile) installation “This heater shall not be installed in a confined space or unusually tight construction unless pro- visions are adequate combustion and ventilation air.” The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 BTU per hour (4.8m per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a...
  • Page 17 1. Determine the volume of the space (length x width x height). Length x Width x Height =_________cu.ft.(volume of space) EXAMPLE: 20 ft.(Length) x 16 ft.(Width) x 8 ft.(ceiling Height)= 2560 cu. ft. (volume of space) If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
  • Page 18: Ventilation Air Indoors

    VENTILATION AIR VENTILATION AIR FROM INSIDE BUILDING This fresh air would come from an adjoining unconfined space. When venting to an adjoining space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see Options 1 and 2, Figure 7).
  • Page 19: Ventilation Air Outdoors

    THIS APPLIANCE MUST HAVE FRESH AIR FOR PROPER OPERATION. IF NOT, POOR FUEL COMBUSTION COULD RESULT. INSTRUCTIONS TO ENSURE PROPER FRESH AIR FOR THIS AND OTHER FUEL- BURNING APPLIANCES IN YOUR HOME. VENTILATION AIR FROM OUTDOORS Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12"...
  • Page 20: Gas Connection

    WARNING: ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS Check gas type. Use only the type of gas indicated on the valve rating plate. If the gas type listed on the plate is not your type of gas supply, DO NOT INSTALL. Contact your dealer for proper model. Always use an external regulator for all LP heaters to reduce the supply tank pressure to a maximum of 13"...
  • Page 21: Gas Pressure Check

    Check the inlet pressure to the burner to ensure that it is as shown in the table below. NOTE: The pressure check point is located on the right side of the valve facing burner, for ITT, and the left side for SIT. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5kPa).
  • Page 22: Placement Of Logs

    PLACEMENT OF LOGS WARNING: FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH HEATER MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. WARNING: DO NOT ALLOW FANS TO BLOW DIRECTLY INTO THE FIREPLACE. AVOID DRAFTS THAT ALTER BURNER FLAME PATTERN.
  • Page 23: Lighting Instructions - Millivolt Valve

    LIGHTING INSTRUCTIONS MILLIVOLT VALVE (ITT) FOR YOUR SAFETY, READ BEFORE LIGHTING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.
  • Page 24 LIGHTING INSTRUCTIONS 1. STOP! Read the safety information on previous page. 2. Make sure the manual shutoff valve is fully closed.If equipped with thermostat set to the lowest setting. 3. Turn off all electrical power to the appliance. 4. Open access panel door located at bottom front of the appliance. 5.
  • Page 25 • If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier. IGNITOR ELECTRODE THERMO-PILE THERMO-COUPLE Turn control knob counterclockwise toggle switch to the “ON” position. The main burner should light. Close access panel door.
  • Page 26: Manual Lighting Procedure

    THERMOSTAT CONTROL OPERATION • This valve operates off of millivolts produced by the generator. You may choose to use an optional Wall Thermostat or Remote control. If so, see Figure 2, page 22 for wiring diagram. MANUAL LIGHTING PROCEDURE If the pilot cannot be lit with the piezo, it can be manually lit with the use of a paper match and a lighter rod.
  • Page 27: Lighting Instructions - Modulating Valve

    LIGHTING INSTRUCTIONS MODULATING VALVE(MAXITROL) FOR YOUR SAFETY, READ BEFORE LIGHTING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EX- PLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.
  • Page 28 LIGHTING INSTRUCTIONS 1. STOP! Read the safety information on the previous page. 2. Make sure manual shutoff valve is fully closed. 3. Open access panel door, located in lower front center of base for access to control knobs. 4. Turn off all electric power to the appliance. 5.
  • Page 29: To Turn Off Gas To Appliance

    IGNITER ELECTRODE THERMO-COUPLE 13. Close the access panel door. 14. “Turn on all electric power to the appliance.” DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE. TO TURN OFF GAS TO APPLIANCE SHUTTING OFF UNIT: 1.
  • Page 30 THERMOSTAT CONTROL OPERATION The thermostat control used on this heater differs from standard thermostats. Standard thermostats simply turn the burner on and off. The thermostat used on this heater senses the room temperature and adjusts the amount of gas flow to the burner. This will increase or decrease the flame height.
  • Page 31: Flame Check

    A periodic check of the flames should be made. The pilot flame should always be present when the unit is in operation. FLAME: Propane (LP) should produce a flame that is 3" to 4" above rear log. This flame should be yellow. Natural gas should produce a flame that is 3"...
  • Page 32: Wiring Diagram

    WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. CAREFULLY SUPERVISED WHEN IN THE SAME ROOM AS GAS LOGS. WARNING: CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THESE GAS LOGS.
  • Page 33 EQUIPPED WITH A THREE-PRONG PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. NOTE: #PESBRO84 Blower Model FP-327-ZC. Rating: 120 volts/60HZ/0.54 Amps. NOTE: For convenience, allow licensed electrician to install properly grounded 3-plug receptacle near unit.
  • Page 34: Important Safeguards

    IMPORTANT SAFEGUARDS Although your gas logs are very realistic in appearance, it is not a real burning fireplace and must not be used for burning rejected material. To avoid irreparable damage to the heater or personal injury, matches, paper, garbage, or any other material must not be placed or thrown on top of the logs or into the flames.
  • Page 35: Trouble Shooting

    TURN OFF, UNPLUG HEATER AND LET COOL BEFORE SERVICING. ONLY A QUALIFIED SERVICE PERSON SHOULD SERVICE AND REPAIR HEATER. NEVER USE A WIRE, NEEDLE, OR SIMILAR OBJECT TO CLEAN ODS/ PILOT. THIS CAN DAMAGE ODS/PILOT. OBSERVED PROBLEM Igniter button is pressed, no spark at ODS/Pilot OBSERVED PROBLEM...
  • Page 36 OBSERVED PROBLEM ODS/PILOT lights but flame goes out when control knob is released 4. Air in gas lines when installed 5. Depleted gas supply 6. ODS/Pilot is clogged 7. Gas regulator setting is not correct POSSIBLE PROBLEM 1. Control knob is not fully pressed in 2.
  • Page 37 IF YOU SMELL GAS: * SHUT OFF GAS SUPPLY * DO NOT TRY TO LIGHT APPLIANCE * DO NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDING * IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE.
  • Page 38 OBSERVED PROBLEM Burner does not light after ODS/ Pilot is lit Delayed ignition of burner Burner backfiring during combustion Slight smoke or odor during initial operation Heater produces a whistling noise when burner is lit POSSIBLE CAUSE 1. Burner orifice is clogged 2.
  • Page 39: Service/Replacement Parts

    Please contact your local dealer or distributor when ordering. If one is not available, you may contact: SERVICING REPAIR PARTS New Buck Corporation P.O. Box 69 Spruce Pine, NC 28777 Phone: 828-765-6144...
  • Page 40: Parts List

    KEY # PART # GV 30B5A2L7B GV 30B5A2N7B PE 4966 PS 112736 PS 112716 PO TBURN PE TPT100/433 PE 2150053 PE 2150054 PE RV12LF30 PE RV12LF90 RF 14ALMTUB PH 1166 PE 6482 PO Orifice PS 112726 PO 38634ALMTUB PO 54ORFHLD PARTS LIST Maxitrol Valve DESCRIPTION...
  • Page 41 BLOWN UP VIEW OF BURNER ASSEMBLY Page 39...
  • Page 42 KEY # PART # PE 124461 PE 2150053 PE 2150054 PE 65JUMPER PE B67SA233 PE B67RA234 PE G251F24S PE RA911RB PE RV12LF30 PE RV12LF90 PE 124461 PE 4966 PH 63212RPP PH 632HNP PE 6482 PO 112772 PO 38634ALMTUB PO 54ORFHLD PO Orifice PO TBURN PS 112716...
  • Page 43 BLOWN UP VIEW OF BURNER ASSEMBLY Page 41...
  • Page 44: Warranty/Owner Registration

    NEW BUCK CORPORATION We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We offer no other warranty, expressed or implied. LIMITED WARRANTY MODEL FP-327-ZC New Buck warrants this product to be free from defects in materials and components for two (2) years from the date of first purchase, provided that the product has been properly installed, operated, and maintained in accordance with all applicable instructions.
  • Page 45 Page 43...

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