New Buck Corporation FP-BR-10-ZC Owner's Manual
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New Buck Corporation FP-BR-10-ZC Owner's Manual

Vent-free
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WARNING: If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
−
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the
−
gas supplier.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is in-
stalled. Provisions for adequate combustion and ventilation air must be provided. Refer to
section " Producing Adequate Ventilation" page 14.
This appliance may be installed in an aftermarket, permanently located, manufactured
(mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appli-
ance is not convertible for use with other gases.
WARNING
This appliance is equipped for (natural or propane) gas .
Field conversion is not permitted.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
MODEL FP-BR-10-ZC
VENT-FREE
Manufacturer: NEW BUCK CORPORATION
March 2005
NOTE: An unvented room heater hav-
ing an input rating of more than 6,000
Btu per hour shall not be installed in a
bathroom.
P.O. Box 69 8000 Highway 226 South
Spruce Pine, NC 28777

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Summary of Contents for New Buck Corporation FP-BR-10-ZC

  • Page 1 INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. MODEL FP-BR-10-ZC VENT-FREE Manufacturer: NEW BUCK CORPORATION March 2005 NOTE: An unvented room heater hav- ing an input rating of more than 6,000 Btu per hour shall not be installed in a bathroom.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Safety Information and Warnings ... 3 Installation ... 6 Fireplace and Framing Dimensions ... 7 Fireplace Clearances ... 8 Finishing Your Fireplace ... 9 Mantel Profiles For Zero Clearance ... 10 Mantel Installation ... 11 Mobile Home Installation ... 13 Gas Connection……………………………………………………………………...
  • Page 4 Page 2...

  • Page 5: Safety Information And Warnings

    IMPORTANT: READ THIS OWNER’S MANUAL CAREFULLY AND COMPLETELY BEFORE TRYING TO ASSEMBLE, OPERATE, OR SERVICE THIS APPLIANCE. IMPROPER USE OF THESE LOGS CAN CAUSE SERIOUS INJURY OR DEATH FROM BURNS, FIRE, EXPLOSION, AND CARBON MONOXIDE POISONING. Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly.
  • Page 6 5. If this heater is used with propane gas, do not place propane supply tank (s) inside any structure. 6. What To Do IF You Smell Gas: Shut off gas supply. - Do not try to light any appliance. - Do not touch any electrical switch; do not use any phone in your building. - Immediately call your gas supplier from a neighbor’s phone.
  • Page 7 21. All heater screens must be kept clean when operating the gas logs. ”WARNING: 22. . Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.” 24. Do not use this heater for burning trash or cooking. Never place matches, paper, garbage, or any other material on top of logs or into the flames.

  • Page 8: Choosing The Location For Your Fireplace

    The Model FP-BR10-ZC Vent-Free gas fireplace may be installed in any room in a Residential home or an After-Market* Manufactured Home. xception: This appliance may not be installed in a bathroom.) * (After Market: Completion of sale, not for the purpose of resale from the manufacturer). For After-Market Manufactured Home installation, check with state and local codes.

  • Page 9: Fireplace And Framing Dimensions

    Fireplace and Framing Dimensions (ins.) 11 5/8” 20 3/8” 26 1/8” 26 1/8” WARNING:Installation and repairs should be performed by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding mate- rial, etc.

  • Page 10: Fireplace Clearances

    FIREPLACE CLEARANCES The fireplace may be placed directly on a combustible floor, against a combustible wall at marked clear-ances, or on a raised wooden platform. If the fireplace is to be installed on a raised wooden platform, the platform must be a continuous level surface. The fireplace must be secured in place so it cannot shift positions.

  • Page 11: Finishing Your Fireplace

    FINISHING YOUR FIREPLACE There is a wide variety of finishing material available for your fireplace from formal wall treatments with marble and mantels, to rustic wood paneling, stone or brick. Non-Combustible materials installation such as slate, tile, marble, etc. must be at least 1/2"...

  • Page 12: Mantel Profiles For Zero Clearance

    MANTEL PROFILES FOR ZERO CLEARANCE CABINET MUST BE FOLLOWED CEILING 10" COMBUSTIBLE MATERIAL 3-1/2" 3/4" STAND OFF 2" FP-BR10-ZC Bottom of 3/4" Base or Support must be Flush with top of Unit if mantel is 10" wide or less. COMBUSTIBLE 12"...

  • Page 13: Mantel Installation

    INSTALLATION OF MODEL FP - BR10- ZC WITH OPTIONAL WOODEN MANTEL (1) When choosing the right location for your heater and mantel keep the following in mind: NOTE: Due to high temperatures, this heater should be located out of traffic and away from furniture and draperies.
  • Page 14 TOP MANTEL 1/2" WOOD SCREWS (9) REAR HEATER MANTEL BASE FIGURE 6 Page 12...

  • Page 15: Mobile Home Installation

    AFTER-MARKET MOBILE HOMES THIS APPLIANCE MAY BE INSTALLED IN AN AFTERMARKET*, PERMANENTLY LOCATED, MANUFACTURED (MOBILE) HOME, WHERE NOT PROHIBITED BY LOCAL CODES. *After Market: Completion of sale, not for the purpose of resale from the manufacturer. THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE.

  • Page 16: Producing Adequate Ventilation

    PRODUCING ADEQUATE This section is for residential or manufactured (mobile) installation “This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.” The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 BTU per hour (4.8m aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 BTU per hour (4.8m...

  • Page 17: Determining Fresh-Air Flow For Heater Location

    DETERMINING FRESH-AIR FLOW FOR DETERMINE IF YOU HAVE A CONFINED OR UNCONFINED SPACE Use this worksheet to determine if you have confined or unconfined space. SPACE: Includes the room in which you will install heater plus adjoining rooms with doorless passageways or ventilation grills between the rooms. 1.

  • Page 18: Ventilation Air From Inside Building

    A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See “Ventilation Air From Inside Building”, page 21. B. Vent room directly to the outdoors. See “Ventilation Air From Outdoors”, page 22. C.

  • Page 19: Ventilation Air From Outdoors

    VENTILATION AIR FROM OUTDOORS Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, “Air For Combustion and Ventilation”...

  • Page 20: Gas Pressure Check

    GAS PRESSURE CHECK Check the inlet pressure to the burner to insure that it is as shown in the table below. NOTE: The pressure check point is located on the right side of the valve facing burner. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5kPa).

  • Page 21: Log Placement

    Logs are shipped secured in unit. NOTE: When operated for the first time, logs may emit a “paper burning” smell. This smell will gradually diminish and will be totally eliminated after the first few hours of operation. Do not use the blower at this time. “FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH HEATER MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY.”...

  • Page 22: Lighting Instructions

    OPERATING INSTRUCTIONS Before operating this appliance, proceed through the following checklist 1. Read and understand these instructions before operating this appliance. 2. Check that there no leaks. If you smell gas do not attempt to light this appliance. LIGHTING INSTRUCTIONS MODULATING VALVE(MAXITROL) FOR YOUR SAFETY, READ BEFORE LIGHTING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EX-...

  • Page 23: Lighting Instructions

    LIGHTING INSTRUCTIONS 1. STOP! Read the safety information on the previous page. 2. Make sure manual shutoff valve is fully closed. 3. Open access panel door, located in lower front center of base for access to control knobs. 4. Turn off all electric power to the appliance. 5.

  • Page 24: To Turn Off Gas To Appliance

    IGNITER ELECTRODE THERMO-COUPLE 13. Close the access panel door. 14. “Turn on all electric power to the appliance.” DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE. TO TURN OFF GAS TO APPLIANCE SHUTTING OFF UNIT: 1.

  • Page 25: Manual Lighting Procedure

    THERMOSTAT CONTROL OPERATION The thermostat control used on this heater differs from standard thermostats. Standard thermostats simply turn the burner on and off. The thermostat used on this heater senses the room temperature and adjusts the amount of gas flow to the burner. This will increase or decrease the flame height.

  • Page 26: Flame Check

    A periodic check of the flames should be made. The pilot flame should always be present when the gas logs are in operation. FLAME: Propane (LP) should produce a flame that is 3"-4" above rear log. This flame should be yellow. Natural gas should produce a flame that is 3"-4"...

  • Page 27: Wiring Diagrams

    WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM WITH THE APPLIANCE. WARNING: DO NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIALS ON OR NEAR THE APPLIANCE.
  • Page 28 WARNING: ELECTRICAL GROUNDING INSTRUCTION: THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. NOTE: #PESBRO84 Blower Motor Rating: 120 volts/60HZ/0.54 Amps. 1 P.H NOTE: For convenience, allow licensed electrician to install properly grounded 3-plug receptacle near unit.

  • Page 29: Important Safeguards

    IMPORTANT SAFEGUARDS Although your gas logs are very realistic in appearance, it is not a real burning fireplace and must not be used for burning rejected material. • To avoid irreparable damage to the heater or personal injury, matches, paper, garbage, or any other material must not be placed or thrown on top of the logs or into the flames.

  • Page 30: Troubleshooting

    TURN OFF BURNER, UNPLUG HEATER AND LET COOL BEFORE SERVICING. ONLY A QUALIFIED SERVICE PERSON SHOULD SERVICE AND REPAIR HEATER. NEVER USE A WIRE, NEEDLE, OR SIMILAR OBJECT TO CLEAN ODS/PILOT. THIS CAN DAMAGE ODS/PILOT. OBSERVED PROBLEM 1. Igniter button is pressed, no spark at ODS/Pilot 2.
  • Page 31 3. ODS/Pilot lights flame goes out when control knob is released 4. Burner does not light after ODS/Pilot is lit 5. Delayed ignition of burner 5. Depleted gas supply 6. ODS/Pilot is clogged 7. Gas regulator setting is not correct 1.
  • Page 32 6. Burner backfiring during combustion 7. Slight smoke or odor during initial operation 8. Heater produces a whist- ling noise when burner is 1. Burner orifice is clogged or damaged 2. Burner damaged 3. Gas regulator defective 1. Residues from manufacturing process 1.
  • Page 33 IF YOU SMELL GAS: * SHUT OFF GAS SUPPLY * DO NOT TRY TO LIGHT APPLIANCE * DO NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDING * IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE.

  • Page 34: Repair Parts

    Distributor when ordering, or if one is not available, you may contact: SERVICING REPAIR PARTS Please contact your local dealer or New Buck Corporation P.O. Box 69 Spruce Pine, NC 28777 (828)-765-6144 Page 32...

  • Page 35: Parts List

    KEY # PART # GV 30B5A2L7B GV 30B5A2N7B PE 4966 PS 112736 PS 1024 PO BR10 Burn PE TPT100/433 PE 21500053 PE 2150054 PE RV12LF30 PE RV12LF90 RF 14ALMTUB PH 1166 PE 6482 PO Orifice PS 112726 PO 38634ALMTUB PO 54ORFHLD PESBRO84 PARTS LIST Maxitrol Valve...
  • Page 36 BLOWN UP VIEW OF BURNER ASSEMBLY Not shown on this page. See page 25, figure 10 for wiring diagram. Page 34...

  • Page 37: Warranty/Owner Registration

    NEW BUCK CORPORATION We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We offer no other warranty, expressed or implied. LIMITED WARRANTY MODEL FP-BR10-ZC New Buck warrants this product to be free from defects in materials and components for two (2) years from the date of first purchase, provided that the product has been properly installed, operated, and maintained in accordance with all applicable instructions.
  • Page 38 Page 36...

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