New Buck Corporation DV1000 Owner's Manual

New Buck Corporation DV1000 Owner's Manual

Zero clearance direct vent gas fireplace with l.p. (liquid propane) or natural gas/ millivolt system

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ZERO CLEARANCE DIRECT VENT GAS FIREPLACE
WITH L.P. (Liquid Propane) or Natural Gas/ Millivolt System
This appliance is not convertible for use with other gases, unless a certified kit is used.
WARNING: If the information in these instructions are not followed exactly, a fire
or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas suppli-
ers instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
This appliance may be installed in an aftermarket, permanently located, manufactured
home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certified kit is used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
JULY 2006
DV1000
Approved By:
New Buck Corporation
P.O. Box 69
8000 South 226 Highway
Spruce Pine, NC 28777

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Summary of Contents for New Buck Corporation DV1000

  • Page 1 INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. JULY 2006 DV1000 Approved By: New Buck Corporation P.O. Box 69 8000 South 226 Highway Spruce Pine, NC 28777...
  • Page 3: Table Of Contents

    Minimum Clearances To Combustible Material…………………………………………..8 Direct Vent Termination Installation Instruction………………………………………….9 Pre Installation Instructions………………………………………………………………10 Pipe Installation…………………………………………………………………………...10 Connecting The Venting System To The DV1000……………………………………….11 Optional Rear Horizontal Vent Termination Fireplace Installation…………….………...12 Standard Horizontal Termination Installation…………………………………………….13 Standard Vertical Chase Termination Installation………………………………………..14 Removable Inner Bottom Instructions……………………………………………………15 Gas Supply Connection……………………………………………………………….…..16...
  • Page 4 Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this cast stove and burner system. The Model DV1000 Direct Vent Fireplace must be vented using only Magnaflex venting system (Type: DV4-F.
  • Page 5: Introduction

    Please read and understand these instructions before beginning your installation. The model DV1000 is a sealed combustion, air circulating gas appliance designed for residential and mobile home applications. The appliance must be installed with Magnaflex DV4-F vent system that is routed to outside atmosphere.
  • Page 6: Removal Instructions

    It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. When choosing a location for your DV1000 in your home be sure to provide the following: Adequate accessibility clearances for servicing and proper operation.
  • Page 7: Left Side

    1. The top louver assembly must be removed first. To remove the top louver assembly you must place your hands one at the bottom left corner and the other at the bottom right corner of the lou- ver assembly. Then with both hands lift up and outwards to release the louver clips from the stove body.
  • Page 8: Specifications

    DV1000 SPECIFICATIONS 38-1/8” 36” 33-1/2” 16-15/16” TOP STANDOFF(S) SIDE STANDOFF(S) 27-1/8” REAR STANDOFF 13-9/16” 16-1/2” 15-1/8” 10-5/32” 24-1/4” FIGURE 2 2-1/2” 6” NOTE: When the appliance is installed directly on carpeting, tile or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
  • Page 9: Minimum Framing Dimensions

    MINIMUM FRAMING DIMENSIONS RIGHT FRONT * SIDE * 37-7/16” * 37-7/16”* Note: “Only trim kit(s) supplied by the manufacturer shall be used in the installation of this appliance.” 40-1/8” 2-1/2” Note: “Front side and top stand- off (s) are permanently attached to the front trim panels.
  • Page 10: Vent Terminal Clearance

    VENT TERMINAL CLEARANCES FIGURE 4 Page 7...
  • Page 11: Determining The Location

    National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code CSA C22.1. The Model DV1000 Direct Vent Fireplace must be vented using only Magnaflex DV4-F venting system. All warranties will be voided and tech service suspended and serious fire, health or safety hazards may result from using any other venting system than the tested and approved Magnaflex DV4-F system with this appliance.
  • Page 12: Direct Vent Termination Installation Instruction

    DIRECT VENT TERMINATION INSTALLATION INSTRUCTIONS Read the instructions in this manual completely before installing the DV1000 appliance with the Magnaflex vent system. Magnaflex Venting systems are packaged with installation instruc- tions, the instructions must be followed exactly for your safety and to prevent voiding the war- ranty of your appliance and venting system.
  • Page 13: Pre-Installation Information

    ∗ The termination cap must be positioned so that the embossed arrow is pointed up. ∗ Ensure that the venting system exits the structure through a sidewall or similar structure and does not terminate less than 12 inches (305mm) above the ground. ∗...
  • Page 14: Connecting The Venting System To The Dv1000

    • Follow the Installation Instructions provided with the Magnaflex DV4-F venting kit. CONNECTING OR RECONNECTING THE VENTING SYSTEM TO THE Model DV1000 ∗ After following the venting manufactures instructions, and you have installed the piping up to the area of the appliance.
  • Page 15: Optional Rear Horizontal Vent Termination Fireplace Installation

    OPTIONAL DV1000 REAR HORIZONTAL VENT TERMINATION FIREPLACE This appliance has a rear vent termination option. (you must purchase a DV1000 with this op- tion from your dealer) Use termination kit #PP-DVVK-4F-1 only. This installation option can only be used exactly as shown in figure 5. Follow the direction provided with the termination kit.
  • Page 16: Standard Horizontal Termination Installation

    DV1000 STANDARD HORIZONTAL TERMINATION INSTALLATIONS HORIZONTAL TERMINATION CAP ASSEMBLY 10-1/2” From Rear Standoff To Outside Wall. MINIMUM INSTALLATION 53” Max. & 11” Min. From Rear Standoff To Outside Wall. 12” 45-1/2” NOTE: Horizontal pipe installations must be supported with Wall Straps every 3 feet.
  • Page 17: Standard Vertical Chase Termination Installation

    DV1000 STANDARD VERTICAL CHASE TERMINATION INSTALLATIONS 30 FT. MAX. 3 FT. MIN. VERTICAL TERMINATION CAP ASSEMBLY WALL STRAPS NOTE: Vertical pipe installations must be supported with Wall Straps every 8 feet. FLEX PIPE (ONLY) FIGURE 11 Page 14 DV1000 FRONT...
  • Page 18: Removable Inner Bottom Instructions

    REMOVABLE INNER BOTTOM PAN ASSEMBLY The DV1000 is equip with a removable Inner Bottom Pan Assembly for service purposes only. The burner control assembly should only be accessed by this procedure by a qualified service technician, or by the manufacturer. Follow the instructions and diagrams below.
  • Page 19: Check Gas Type

    GAS SUPPLY CONNECTION CHECK GAS TYPE Use proper gas type for the burner system you are installing. If you have conflicting gas types, do not install burner system. See dealer where you purchased the stove and burner system for proper burner system according to your gas type.
  • Page 20 Pressure Testing Gas Supply Piping System Note: The appliance and its appliance main valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi. (3.5 kPa). The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi.
  • Page 21: Log Placement

    Keep burner and control compartment clean. accompanying heater. DV1000 LOG PLACEMENT Before placing the Logs and Embers you must first remove the Firebox Cover Door from the appliance, see pages 3 and 4. After removing the cover door follow the instructions below and on the following page.
  • Page 22 FIGURE 14 “Apply loose material per instructions manual. DO NOT apply extra material or material not sup- plied with the heater. Replace only with material from your Buck Stove dealer or from New Buck Corporation. WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury.
  • Page 23: What To Do If You Smell Gas

    FOR YOUR SAFETY READ BEFORE WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.
  • Page 24: Lighting Instructions

    LIGHTING INSTRUCTIONS 1. STOP! Read the safety information on this label. 2. “Set the thermostat to lowest setting.” 3. “Turn off all electric power to the appliance.” 4. Open access cover door. 5. Turn control knob clockwise NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. DO NOT FORCE.
  • Page 25: To Turn Off Gas To Appliance

    14. If using unit without wall thermostat place (AUTO/OFF/MANUAL) switch in the “MANUAL” position. If using wall thermostat place (AUTO/OFF/ MANUAL) switch in the “AUTO” position, and place wall thermostat to a setting higher than the room temperature. PIEZO IGNITOR BUTTON LO- CATED TO THE LEFT, BESIDE THE SIDE OF THE GAS VALVE TO TURN OFF GAS TO APPLIANCE...
  • Page 26: Wiring Diagram

    MOTOR JUMPER GREEN POWER CORD Optional Blower Kit: #MA DV1000714. (Standard with XL package.) NOTE: “If any of the original wire as supplied with the gas appliance must be replaced, it must be replaced with a wire of at least a 105 CAUTION: Label all wires prior to disconnection when servicing controls.
  • Page 27: Repair Parts/ Manufacturers Address

    Please contact your local dealer or distributor when ordering . If one is not available, you may contact. SERVICING REPAIR PARTS New Buck Corporation 8000 Highway 226 South Spruce Pine, NC 28777 Page 24...
  • Page 28: Cleaning And Maintenance

    CLEANING AND MAINTENANCE Glass Care: This appliance has a large cover door bolted to the front area of the firebox. This cover door must be in place at all times when the appliance is in operation. For the most visual perform- ance with your appliance it is good to maintain a clean glass on the cover door.
  • Page 29: Venting System

    LOGS: If you remove logs for cleaning, refer to Installing Logs, page 18 to properly replace logs. • Use a vacuum cleaner to remove any carbon buildup on logs. • Replace logs if broken. See Replacement Parts on page 29. •...
  • Page 30: Troubleshooting

    TROUBLESHOOTING Note: All troubleshooting items are listed in order of operation. OBSERVED PROBLEM When ignitor button is pressed, there is no spark at pilot When ignitor button is pressed, there is spark at pilot but no ignition Pilot lights but flame goes out when control knob is released WARNING: Turn off burner system and let cool before servicing.
  • Page 31 OBSERVED PROBLEM Burner does not light after pilot is lit Delayed ignition burner Burner backfiring during combustion Slight smoke or odor during initial operation Burner system produces a whistling noise when burner is lit Glass soots Burner system produces a clicking/ticking noise just after burners are lit or shut off Remote does not function POSSIBLE CAUSE...
  • Page 32: Troubleshooting

    TROUBLESHOOTING Continued WARNING: If you smell gas Shut off gas supply. • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas •...
  • Page 33: Replacement Parts

    BLACK IRON UNION PINE LOG SET (FIBER) OAK LOG SET (CERAMIC) SERVICING PE 199615 PE 199616 PE 240002 MF 1812 ALMTUB MA DV1000-BP PO 150MVORF PO 046MVORF 1 piece 6" PO T6-06 PE 12JUMPER PE RC211RB PE 124461 PE 028515...
  • Page 34: Parts Identification

    PARTS IDENTIFICATION AND GAS CONTROL WIRING DIAGRAM ON/OFF/MANUAL “CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause im- proper and dangerous operation.” Figure 43 Page 31...
  • Page 35: Part Description

    ADDITIONAL REPLACEMENT PARTS PART DESCRIPTION *MOTOR *RHEOSTAT *RHEOSTAT KNOB *THERMOSTAT 140 DEG. *THERMOSTAT WIRES *** DOOR GLASS *** DOOR GLASS GASKET TAD POLE (W/ADHESIVE) ** FIREBOX COVER DOOR ASSEMBLY INNER BOTTOM PAN GASKET * OPTIONAL ** CONSUMERS MUST USE PE COVDOR1 ONLY. *** FOR CERTIFIED SERVICE TECHNICIANS ONLY.
  • Page 36: Conditions And Exclusions

    LIMITED FOUR YEAR WARRANTY FOR THE BUCK STOVE AND RELATED PRODUCTS PLEASE READ THIS WARRANTY CAREFULLY This warranty covers your new heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.
  • Page 37: Other Rights

    (D) All warranty repairs under this warranty must be performed by an authorized Buck Stove service representative. Repairs or attempted repairs by anyone other than an author- ized service representative are not covered under this warranty. unauthorized repairs may result in additional malfunctions, the correction of which is not covered by warranty.
  • Page 38 Page 35...

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