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BAD Boy
Field service manual
Bad Boy Luminaire Wiring Diagram - PRG BAD Boy Field Service Manual
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User manual
(102 pages)
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User manual
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Table of Contents
Troubleshooting
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Table of Contents
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B
B
™ S
L
F
S
M
AD
OY
POT
UMINAIRE
IELD
ERVICE
ANUAL
Wiring Diagrams
Bad Boy Luminaire Wiring Diagram
Chassis
Gnd Screw 2
G
Blk 14
AC Line
L
25-9812-0951
25-9812-0953
Wht 14
AC Neut
N
Grn/Yel 14
25-9812-0954
AC Gnd
G
25-9812-0952
G
25-9812-0956
PowerCon
AC Input
Chassis
G
L
N
Gnd Screw 1
AC
AC
AC
Gnd Line
Neut
Connector
+24V/600W
Legend
Low Voltage Supply
Butt Splice
CN3
69-3131-0001-0
7 V Sense +
.187 Faston
6 V Sense -
.250 Faston
5 Remote On
Gry 24
4 Power Good
G/Y 24
3 Control Gnd
#6 Ring
2 I Share
1 I Monitor
+24V
#10 Ring
1
2
Pico
SPOX
Molex
SL
AMP
Latch
MTA
100
J7
J6
G/Y 24
MTA
1 Gnd
156
Gry 24
2 DC OK
25-9812-0967
3 N/C
LVS Status
J12
Molex
MFJ
Cat 5
Ethernet
Port 1
RJ-45
25-9812-0961
Port A
J11
RJ-45
Cat 5
Ethernet
Port 2
RJ-45
25-9812-0961
Port B
Ethernet Ports
Controller PCB
DMX
Thru
24-9812-0870
J3
J14
G/Y 22
1
1 Chas Gnd
DMX
Brn 22
2
2 DMX -
Orn 22
PCB
3
3 DMX +
Grn 22
4
4 Iso Gnd
25-9812-0960
DMX Input
DMX
Input
24-9812-0842
Display
Display
Ribbon
Ribbon Cable
J5
Cable
PCB
73-7200-0006-0
Panel
24-9812-0871
J13
Blk 24
1 LED
R/G
Wht 24
LED
2
LED
25-9812-0981
Comm
3
Gnd
DMX LED
0 2. 9 8 1 2. 0 0 05
PAN
CHASSIS
AXIS
25-9812-0957
EMI Filter PCB
Blk 14
L
AC Line
Blk 14
AC Line
L
Wht 14
25-9812-0955
N
AC Neut
Ballast
Wht 14
AC Neut
N
Terminal
Grn/Yel 14
G
AC Gnd
Block
Blk 12
1
Grn/Yel 14
25-9812-0962
Wht 12
2
25-9812-0963
G
L
N
2
1
CN1
AC
AC
AC
Ignitor 2 Ignitor 1
Gnd
Line
Neut
(BLK)
(WHT)
1400W
Arc Ballast
69-3180-1400-0
5J1
Manual
Lamp On/Off 1
On/Off
Lamp On/Off 2
LVS
5J2
Control
G/Y 24
Gnd 1
Brn 24
Lines
Power Adjust 2
Ballast
Brn 24
Power Hi/Lo 3
Gry 24
Control
Lamp Status 4
Orn 24
DC Gnd
Lamp On/Off 5
3
4
5
6
7
8
Gnd 6
25-9812-0969
Blk 22x4
Blk 22x4
Blk 22x4
Red 22x4
Red 22x4
Red 22x4
25-9812-0969
25-9812-0968
DC
1
2
3
4
Input
J1
G/Y 24
Gnd 1
1 Gnd
Brn 24
2 Power Adjust
Power Adjust 2
N/C 3
3 N/C
Gry 24
Adjust Status 4
4 Adjust Status
Orn 24
Lamp On/Off 5
5 Lamp On/Off
25-9812-0966-01
25-9812-0966-02
Gnd 6
N/C 7
Ballast Control
J4
Red 24
Red 24
Can + 1
1
Can +
Wht 24
Wht 24
Can - 2
2
Can -
Blk 24
Blk 24
Gnd 3
3
Gnd
25-9812-0980-01
25-9812-0980-02
Main
CAN Bus
J10
Backup
Red 26
+3.7V 1
1 +3.7V
Battery
Blk 26
Gnd 2
2 Gnd
Blk 26
Pack
Gnd 3
Red 26
+3.7V 4
23-9812-0995-01
23-9812-0995-02
Backup
Battery
J2
Red 26
LEFT EXT 8"
+24V 1
1 +24V
24VDC
Wht 26
Gnd 2
2 Fail
Ballast
Blk 26
3 Gnd
3
23-9812-0987-02
Fan 1
Fan 1
4 N/C
Output
23-9812-0987-01
J3
Red 26
RIGHT EXT 5"
+24V 1
1 +24V
24VDC
Wht 26
Gnd 2
2 Fail
Ballast
Blk 26
3 Gnd
3
23-9812-0987-03
Fan 2
Fan 2
4 N/C
Output
23-9812-0987-01
CHASSIS
PAN
AXIS
TILT
YOKE
AXIS
25-9812-0958
G
Yoke
Gnd Stud
Arc Ignitor PCB
From
To
Blk 22x12
HOT
Blk 12
Blk 22x12
4
7
J1
J3
Relay
Lamp
Relay
25-9812-0965
10-12 AWG
Butt Splice
Wht 22x12
Wht 12
From
To
Wht 22x12
6
23-9812-3327
9
J2
J4
25-9812-0964
Relay
Lamp
24-9679-1275
A
B
25-9812-0976
Red 22
Orn 22
25-9812-0975
B
A
Blk 22x10
6
6
5
5
Blk 22x10
Blk 22x8
4
4
3
3
Red 22x8
2
2
Red 22x10
1
1
Red 22x10
YOKE
Terminal
Block
1 Red 24
J5
2 Wht 24
Red 22x2
J2
4
+24V
3 Blk 24
CAN
Blk 22x2
3
Gnd
1 Red 24
Bus
Blk 22x2
2
Gnd
2 Wht 24
J3
Red 22x2
1
+24V
3 Blk 24
Pan/Tilt
J15
J11
Red 26 1
Tilt
Pan
Controller PCB
Blu 26 2
Brake
Brake
24-9812-0773
Tilt Motor
Pan Motor
J14
J9
J8
J10
Orn 28
10
Red 20
1
On/Wht 28
9
Blue 28
Blk 20
8
2
Blu/Wht 28
7
Wht 20
Yel 28
3
6
Yel/Wht 28
Grn 26
5
1
Yel 26
4
2
Blk 28
Brn 26
3
3
Red 28
Gry 26
Tilt COT
2
4
Blu 26
Sensor
1
5
J12
J16
J13
J6
J7
Ribbon
Cable
Tilt Drive
Tilt COT
Mechanism
Sensor PCB
25-9812-0979
21-9812-0719
YOKE
TILT
AXIS
HEAD
G
J15
J4
Red 22x2
4
+24V
Blk 22x2
J7
1
2
3
3
Gnd
Blk 22x2
Head
2
Gnd
Lens Group 1
J11
Red 22x2
1
+24V
Gnd Stud
Philips #
Zoom
J3
MSR Gold
3
Controller PCB
1200 Fast Fit
2
Lamp Socket
1
24-9812-0511
Gnd Screw
Arc
CAN
25-9812-0959
J2
Bus
G
Lamp
Lens Group 3
J13
J9
3
2
1
Rear
Bulkhead
J17
Gnd Screw
HOT
25-9812-0977
G
Switch
Rear
CAN
Bulkhead
J28
J5
1
2
3
3
Bus
Cyan
Mounting
2
J6
Screw
1
J4
J41
25-9812-0973
10
20
Blk 22x2
Blk 22x2
J10
Blk 22x2
Gnd
J11
3
2
1
Blk 22x2
Iris
Blk 22x2
25-9812-0970
J12
J17
+24V
J18
1
2
3
Red 22x2
Strobe
Red 22x2
1 11
J19
Red 22x2
Red 22x2
R1 Index
J23
Red 22x2
25-9812-0973
J25
3
2
1
CAN
J29
25-9812-0980-03
Blk 24 3
Bus
J24
Wht 24 2
Red 24 1
Iris Fan
J27
12VDC
Blk 26
4 Gnd
Yel 26
Iris
Bad Boy Wheel
3 Sense
Red 26
2 +12V
Fan
Mother Board PCB
23-9812-0991
1 N/C
24-9812-0649
Iris-Gobo Fan
J38
12VDC
Blk 26
4 Gnd
Yel 26
Iris-Gobo
3 Sense
Red 26
Fan
2 +12V
J33
23-9812-0992
1 N/C
Main Fan
J40
12VDC
Red 26
1 W
Wht 26
Main
2 V
Blk 26
Fan
3 U
23-9812-0993
Pinch Fan
J49
12VDC
Red 24
1 +12V
J48
24-9812-0650
Whtl 24
Tip Pinch
2 Sense
Blk 24
Fan
3 Gnd
J34
23-9812-0994
R1 Sensors
J1
J35
Red 24
1 +5V
Brn 24
R1
2 Strobe
Yel 24
Wheel
3 Yellow
Vio 24
Sensor
4 Magenta
Wht 24
5 R1 Wheel
PCB
Gry 24
6 R1 Index
Blk 24
7 Gnd
25-9812-0983
24-9812-0655
R2 Wheel
J44
R2 Sensors
J1
J50
J46
1
2
3
Red 24
1 +5V
Brn 24
R2
2 Dimmer
J42
Yel 24
Wheel
3 Cyan
Vio 24
Sensor
4 Des Col
Diffusser
J53
Wht 24
5 R2 Wheel
PCB
Gry 24
J52
6 R2 Index
Blk 24
7 Gnd
25-9812-0983
HEAD
J54
3
2
1
24-9812-0658
W
D
IRING
IAGRAMS
24-9812-0510
J16
TYPICAL
LG4
LG3
LG2
LG1
J8
1
2
3
EOT
EOT
EOT
EOT
Lens Group 2
J12
J1
J1
26x3
LG4
EOT
26x3
LG3
26x3
Sensors
LG2
26x3
LG1
25-9812-0984
J14
Lens Group 4
J10
1
2
3
Ribbon
Motor Assy
Group 4
Cable
J18
23-9812-0669-09
TYPICAL
Dimmer
J2
1
2
3
Ribbon
Motor Assy
Dimmer
Cable
J3
23-9812-0669-04
1
J1
TYPICAL
J7
J8
1
2
3
Magenta
23-9812-0669-03
J9
J14
J15
1
2
3
Yellow
23-9812-0669-02
J16
R1 Wheel
J20
J21
1
2
3
23-9812-0668-01
J22
J26
+24V 1
Jumper
+12V 2
Sense 3
25-9812-0996
Gnd 4
J36
N/C
+24V 1
Red 26
12VDC
+12V 2
Yel 26
Gobo
Sense 3
Blk 26
Gnd 4
Fan 1
23-9812-0989-01
Gobo Fan 1
J37
N/C
+24V 1
Red 26
12VDC
+12V 2
Yel 26
Sense 3
Gobo
Blk 26
Gnd 4
Fan 2
23-9812-0989-02
Gobo Fan 2
Iris
Iris Sensor
Sensor PCB
J13
J1
Red 26
+5V 1
1 +5V
Wht 26
Sense 2
2 Sense
Blk 26
Gnd 3
3 Gnd
25-9812-0982
J39
24-9812-0653
+24V 1
Gnd 2
(Not Used)
Tach 3
Use J40
Spd Cntl 4
Max Spd 5
Main Fan
Diffuser
J51
Sensor PCB
Red 26
1
J1
N/C
Diffuser
2
1 +5V
Wht 26
Sensor
3
2 Sense
Blk 26
4
3 Gnd
25-9812-0988
Designer
J45
24-9812-0570
J47
1
2
3
23-9812-0668-03
J43
44-5036-0001
R2 Index
J31
R2 Index
J30
Stepper
J32
3
2
1
Motor
25-9812-0985-02
TYPICAL
103
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Table of Contents
Troubleshooting
Chapter 2. Testing & Troubleshooting
19
Troubleshooting
23
Basic Troubleshooting
25
Component Troubleshooting
26
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