PRG BAD BOY 02.9812.0001C User Manual

Spot luminaire
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Spot Luminaire
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software version 1.5
02.9812.0001C

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Summary of Contents for PRG BAD BOY 02.9812.0001C

  • Page 1 Spot Luminaire software version 1.5 02.9812.0001C...
  • Page 2 ™ AutoPar , Bad Boy™, Mbox Extreme are trademarks of Production Resource Group, LLC, registered in the U.S. and other countries. All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies. This manual is for informational use only and is subject to change without notice.
  • Page 3: Safety Notice

    Compliance Notice This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. Conforms to: UL STD 1573 Certified to:...
  • Page 4 ™ S UMINAIRE WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXPOSURE TO EXCESSIVE ULTRAVIOLET RADIATION PRG luminaires may use an HID type lamp which produces UV radiation. DO NOT look directly at lamp. It is hazardous to operate luminaires without complete lamp enclosure in place or when lens is damaged. Lenses or UV shields shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired.
  • Page 5: Notes De Sécurité

    Notes de sécurité Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.
  • Page 6: Revision History

    ™ S UMINAIRE Revision History This manual has been revised as follows: Version BASIC ANUAL Release Date February 27, 2009 Software version 1.0. Initial release. May 21, 2009 Software version 1.1. Updated menu system, spin mode values, and troubleshooting chart. Added Bypass Calibration, Gobo Set Zero Position, and Software Update procedures.
  • Page 7: Table Of Contents

    Table of Contents Introduction About This Manual ... 1 Additional Documentation... 1 Customer Service ... 2 Gobo Art Submission Guidelines ... 3 Chapter 1. Description Features Overview... 6 Features... 6 Components Included Items... 7 Replacement Items and Accessories ... 7 Major Components and Controls ...
  • Page 8 ™ S UMINAIRE Accessory Options Follow Spot Operation ... 27 Enabling Pan/Tilt Free Mode ... 28 Chapter 3. Operation Menu System Using the Menu Touchscreen... 30 On-Board Battery ... 31 Menu System Overview... 32 Menu Details ... 33 Home Screen ... 33 Lamp Screen...
  • Page 9 Routine Maintenance Removing the Head Covers ... 59 Removing the Aft Cover ... 61 Removing the Enclosure Covers... 62 Cleaning the Head Electrostatic Filters... 63 Cleaning the Enclosure Intake Filters ... 64 Cleaning the Luminaire Exterior... 65 Cleaning the Lenses ... 66 Cleaning Gobo, Color and Dimmer Wheels ...
  • Page 10 ™ S UMINAIRE ANUAL Notes viii 02.9812.0001C...
  • Page 11: About This Manual

    Introduction About This Manual This manual provides necessary information regarding product safety, installation, and operation for the following equipment: • Bad Boy™ Spot Luminaire (20.9812.0001) Familiarizing yourself with this information will help you get the most out of your lighting system. WARNING: It is important to read ALL accompanying safety and installation instructions to avoid damage to the product and potential injury to yourself or others.
  • Page 12: Customer Service

    ™ S UMINAIRE Customer Service Our comprehensive technical services department ensures you get the full benefit of being a PRG customer. Whether your needs are simple or complex, our full-time staff of experienced professionals are on-hand to provide support. For assistance, contact your nearest PRG office: PRG Dallas (International Service) 8617 Ambassador Row, Suite 120 Dallas, Texas 75247...
  • Page 13: Gobo Art Submission Guidelines

    Gobo Art Submission Guidelines 1. Each black and white image should be submitted with artwork oriented as intended for viewing when projected from the luminaire onto a flat surface such as a white wall. 2. Highest resolution and cleanest available image or sketch should be submitted - preferably in vector format (Adobe Illustrator, AutoCad .dxf or .dwg, etc.) or, alternately, a raster image (.tiff, .jpeg, .bmp or .gif) may be used.
  • Page 14 ™ S UMINAIRE ANUAL Notes 02.9812.0001C...
  • Page 15: Chapter 1. Description

    Description This chapter contains an overview of luminaire features and components. • Features • Components 0 2 . 9 81 2 . 0 00 1 C...
  • Page 16: Features Overview

    ™ S UMINAIRE Features Overview The Bad Boy™ Spot Luminaire from PRG Lighting combines the qualities of a traditional automated light with a large venue fixture. Bad Boy is the ideal choice whenever a big-beam look is required, for example, when playing in front of high-brightness LED screens. Features •...
  • Page 17: Components Included Items

    Components Included Items The following illustration shows all items included with the luminaire: Bad Boy Luminaire (20.9812.0001) Replacement Items and Accessories The following items can be ordered from PRG. (Please order by PRG part number.) PRG P/N 21.9812.0863 22.9620.0194 23.9623.0177 25.9812.0902.5 28.9812.0688 71.2566.1200.0...
  • Page 18: Major Components And Controls

    ™ S UMINAIRE Major Components and Controls The following illustration shows the external luminaire components and controls. FRONT VIEW Upper Enclosure Detail Menu Touchscreen - Used to configure luminaire address and other options. Also, provides status information and testing. Comm LED Battery Wake Switch * * Not available on all units Figure 1-2: Bad Boy Luminaire External Components and Controls...
  • Page 19: Chapter 2. Installation

    Installation This chapter contains instructions for installing the luminaire. It includes instructions for connecting power and data, along with instructions for powering up the luminaire for the first time and addressing it within your system. • Power and Data Cabling Requirements •...
  • Page 20: Power And Data Cabling Requirements

    ™ S UMINAIRE Power and Data Cabling Requirements Power The Bad Boy™ Spot Luminaire requires standard AC power distribution from 200-240 VAC, 50/60 Hz, 15A maximum. The upper enclosure provides a Neutrik® connector for power input. Use the provided AC Line Cord Cable Assembly (25.9812.0902.5) to connect power. COMM Refer to "AC Line Current / Power vs.
  • Page 21: Recommended Cable Types/Manufacturers

    The XLR 5-pin connectors should be wired as follows: DMX Thru Cable Pinout Male Conn Note: Refer to the USITT Recommended Practice for DMX512 guide for additional information regarding DMX512 systems. See Recommended Cable Types/Manufacturers These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded cable will also work.
  • Page 22: Dmx512 Male Termination Connector

    ™ S UMINAIRE DMX512 Male Termination Connector A male XLR DMX512 termination connector is required at the last luminaire (or "far end of the line") to prevent signal reflections. Signal reflections may cancel out the signal at certain line lengths, resulting in errors.
  • Page 23: Installation Procedures

    Installation Procedures Unpacking and Attaching Hanging Brackets The Bad Boy™ Spot Luminaire can be hung horizontally or vertically from any structure designed to accommodate the load of this moving luminaire. Two provided Hanging Bracket Assemblies (21.9812.0863) are used to attach the luminaire to a truss pipe. The Hanging Brackets consist of a pre- assembled bracket with a Mega-Claw Truss Hook.
  • Page 24: Standard Hang

    ™ S UMINAIRE Standard Hang WARNING: The luminaire is heavy. Use caution when lifting. WARNING: Two safety cables and at least two truss hooks should be used in all hang configurations. To install in standard 2-point hang: Step 1. Unpack case and attach Hanging Brackets.
  • Page 25 Step 6. Connect power and data cables according to POSITIONING : Can be mounted in any orientation. SPACING : Hangs on 30 inch (762 mm) centers. WEIGHT : 167 lbs (75.8 kg) - includes clamps and rails Figure 2-5: Standard Hanging Configuration and Dimensions 0 2.
  • Page 26: Vertical "Yoke Out" Hang

    ™ S UMINAIRE Vertical "Yoke Out" Hang The Bad Boy™ Spot Luminaire can be hung in a vertical position, if required. In this configuration, the luminaire should be positioned so that the interface panel (display) is facing downward for ease of programming.
  • Page 27 Remove Luminaire From Case Vertical Truss Attach to Vertical Truss b) Using a third person, secure in place by tightening Truss Hook wing bolts. Figure 2-7: Vertical "Yoke Out" Hanging Configuration 0 2. 9 8 1 2. 0 0 01 C NSTALLATION Wing Bolt Display...
  • Page 28: Standing Position

    ™ S UMINAIRE Standing Position The Bad Boy™ Spot Luminaire can also be used in a standing position. Be sure that the floor or stage will accommodate the load of this moving luminaire. To install in a standing position: Step 1. Unlatch and remove case lid Step 2.
  • Page 29: Connecting Power And Data

    Connecting Power and Data The Bad Boy™ Spot Luminaire may be controlled by DMX512 or Ethernet. The control inputs are located at the upper enclosure connector panel. COMM Observe the following guidelines when setting up the system: • The DMX512 Thru port remains active even if the luminaire is not powered up. •...
  • Page 30 ™ S UMINAIRE To connect power and data: Step 1. Connect data cable (DMX512 or Ethernet) from console to appropriate input connector at first luminaire in chain Step 2. If required, connect additional data cables from appropriate thru connectors to input connectors of remaining luminaires in chain.
  • Page 31: Power Up And Basic Setup Procedures

    Power Up and Basic Setup Procedures Powering Up the Luminaire When AC power is applied, the luminaire will begin a calibration sequence which moves its pan, tilt, and all beam control mechanisms. After calibration, the luminaire head will either stop at its "home" position (which positions the pan axis at mid-rotation and the head parallel to the yoke with the lens pointing away from the luminaire upper enclosure) or move to its current DMX-defined position if DMX512 data is present.
  • Page 32: Comm Led Operation

    ™ S UMINAIRE Comm LED Operation The Comm LED - located on the upper enclosure connector panel - indicates system control status. This can be used determine if the luminaire is receiving a control signal. LED indications are as follows: •...
  • Page 33: Setting A Starting Address

    NSTALLATION OWER P AND ASIC ETUP ROCEDURES Setting a Starting Address The method for setting a DMX starting address is the same whether the luminaire is being controlled by DMX512 or Ethernet (Art-Net). The only difference is that the Home screen will display the Comm as either "DMX"...
  • Page 34: Ethernet (Art-Net) Comm

    ™ S UMINAIRE ANUAL Ethernet (Art-Net) Comm The starting address for Ethernet (Art-Net) systems is programmed using the CONFIG menu. To program a starting address: Step 1. At Home screen, press CONFIG panel. Step 2. At Configuration screen, press DMX ADDRESS panel. Step 3.
  • Page 35: Starting The Lamp

    NSTALLATION OWER P AND ASIC ETUP ROCEDURES Starting the Lamp The lamp can be started (turned on) via console command or at the luminaire itself by using the Menu Touchscreen. To start lamp using Menu Touchscreen: Step 1. At Home screen, press LAMP panel. Step 2.
  • Page 36: Configuring Comm Loss Setting

    ™ S UMINAIRE ANUAL Configuring Comm Loss Setting The Communication screen includes a "Comm Loss" setting. This setting will configure how long to wait before the fixture fades to black upon loss of comm data. To configure the Comm Loss setting: Step 1.
  • Page 37: Accessory Options

    Accessory Options Follow Spot Operation The Bad Boy™ Luminaire may also be used as a follow spot fixture. A Follow Spot Handles Kit (28.9812.0688) is available for this purpose. The kit includes three handles so that follow spot operation may be accomplished from the side of the fixture (using the two side handles) or from the rear of the fixture (using the two rear handles).
  • Page 38: Enabling Pan/Tilt Free Mode

    ™ S UMINAIRE Step 3. For each Handle Assembly, feed Lanyard through yoke handle, then feed Handle through loop as shown in Step 4. Thread Handles into Handle Mounts. Follow Spot Handle Assembly Enabling Pan/Tilt Free Mode At Pan/Tilt Menu: A "Free"...
  • Page 39: Chapter 3. Operation

    Operation This chapter contains instructions for using the Menu Touchscreen and controlling the luminaire by DMX512. • Menu System • DMX512 Operation 0 2 . 9 81 2 . 0 00 1 C...
  • Page 40: Menu System

    ™ S UMINAIRE Menu System Using the Menu Touchscreen The menu system is a set of software screens used to configure, address, report status, and test the luminaire. These functions are controlled at the Menu Touchscreen as shown in Menu Touchscreen - Used to configure luminaire address and other options.
  • Page 41: On-Board Battery

    On-Board Battery The luminaire contains an on-board battery so that it can be addressed and configured without being connected to main power. Some Bad Boy™ luminaires also have a Battery Wake Switch located below the Comm LED. This momentary switch will engage the on-board battery. While the switch is depressed, the menu interface comes up allowing you to set the DMX address and other configuration changes without applying power to the unit.
  • Page 42: Menu System Overview

    ™ S UMINAIRE Menu System Overview The menu system consists of a hierarchy of menu levels as shown Figure 3-3. Sub-menus, options, and alpha/numeric keypads may be accessed by pressing the blue and red areas of these main screens. Pressing EXIT will return to the previous screen.
  • Page 43: Menu Details

    Menu Details Home Screen The Home screen consists of several sections (referred to here as "panels") which provide status and configuration information. Pressing the panels on the touchscreen will open the applicable sub-menus. LAMP Panel • Lamp Status - displays lamp on/off status, hours, temperature and power level.
  • Page 44: Lamp Screen

    ™ S UMINAIRE Lamp Screen • Lamp Hours- displays total lamp hours. Lamp hours are shown in green if under threshold, yellow at 750 hours, and red at 900 hours. It is mandatory that the lamp be changed before 900 hours. Press to bring up Reset Lamp Hours Yes/No options.
  • Page 45: Default Settings

    * When Pan and/or Tilt are locked, it prevents the fixture from moving when the power is reset. For example, if a fixture is placed within a piece of scenery that could interfere with Pan and Tilt calibration, they can be locked so that only the internal mechanisms calibrate. Default Settings: •...
  • Page 46: Communication Screen

    ™ S UMINAIRE Communication Screen • Control - displays current DMX512 control values. Values will be highlighted in green when changing. • Info - displays current source (DMX512 or Art-Net/Ethernet), number of bytes in the frame, update rate, and universe number (if Art-Net).
  • Page 47: Test Screen

    Test Screen • Re-Cal - press to bring up Recalibration Screen. (During recalibration, intensity goes out until all mechanism calibrations are complete and back in position, then fades in.) • Re-Call ALL - press to bring up Re-Cal ALL Yes/No options. •...
  • Page 48: Dmx512 Operation

    ™ S UMINAIRE DMX512 Operation Channel Mapping Channel Function Intensity - Hi Byte Intensity - Lo Byte Pan - Hi Byte Pan - Lo Byte Tilt - Hi Byte Tilt - Lo Byte Cyan - Hi Byte Cyan - Lo Byte Cyan Control Yellow - Hi Byte Yellow - Lo Byte...
  • Page 49: Wheel Control

    Wheel Control Every wheel, gobo or color, as well as the gobos within a wheel, follow the exact same method of control. Select the mode with the associated control channel: continuous [index], discrete [step], spin, random slow, medium, and fast, with strobe range at the end. The preceding 16-bit channel sets either your choice (a gobo or color in continuous, discrete, or strobe modes, indexed position for gobos), or your rate (spin/gobo rotation).
  • Page 50: Control Channel

    ™ S UMINAIRE The diagram below illustrates the wheel control modes, using the Color Wheel as an example: Control Channel Range 10-19 20-29 30-39 40-49 50-255 ANUAL 0-9 continuous Continuously adjustable throughout the range. 10-19 discrete Discrete positions of whole and half slots.
  • Page 51: Control Channels

    Control Channels ALL Control Channels require that the DMX value be held for 3 seconds, followed by an immediate change to DMX 0 (without any other DMX values in between). Zoom tables are dependent on distance to target, so several tables are provided to allow focus zoom at different throws.
  • Page 52: Timing Channels

    ™ S UMINAIRE Timing Channels Channel Functions Timing channel control improves the timed moves of certain groups of parameters. Three timing channels are provided: one for Focus (Pan and Tilt), one for color parameters and one for beam parameters. Timing channels support time values of up to six minutes. Table 3-7: Channel Function / Timing Channel Relationship Bad Boy Channel Function...
  • Page 53 Table 3-8: Timing Channels % Value 0 2. 9 8 1 2. 0 0 01 C Table 3-8: Timing Channels (Continued) = Seconds Full Speed : DMX512 O PERATION PERATION % Value = Seconds 10.2 10.4 10.6...
  • Page 54 ™ S UMINAIRE Table 3-8: Timing Channels (Continued) % Value ANUAL Table 3-8: Timing Channels (Continued) = Seconds % Value = Seconds 02.9812.0001C...
  • Page 55 Table 3-8: Timing Channels (Continued) % Value 0 2. 9 8 1 2. 0 0 01 C PERATION Table 3-8: Timing Channels (Continued) = Seconds % Value : DMX512 O PERATION = Seconds Follows Cue Data...
  • Page 56: Zoom Tables

    ™ S UMINAIRE Zoom Tables The zoom tables, which allow the fixture to maintain sharp focus on an image throughout the zoom range, are sensitive to the throw distance. For this reason, a variety of zoom table versions are available for use with different throws.
  • Page 57: Chapter 4. Troubleshooting And Maintenance

    Troubleshooting and Maintenance This chapter provides a basic troubleshooting guide, along with procedures for testing, proper handling, and routine maintenance. • Troubleshooting • Testing • Software Update • Equipment Handling • Routine Maintenance 0 2 . 9 81 2 . 0 00 1 C...
  • Page 58: Troubleshooting Troubleshooting Guide

    ™ S UMINAIRE Troubleshooting Troubleshooting Guide The following table provides a list of common start-up problems and possible solutions. Symptom No power to luminaire. No console control. DMX512 control not working cor- rectly throughout daisy-chain. Lamp does not strike at power-up. Comm LED is red indicating that no valid DMX or Ethernet signal is detected.
  • Page 59: Errors

    Errors The Status menus can be used to determine if any luminaire mechanisms are reporting errors. The Status panel at the Home screen will report overall luminaire conditions as follows: • CALIBRATION (yellow) • OK (green) • ERROR (red) • LOCKED (white) Pressing the Status panel will bring up the Status screen (as shown at right).
  • Page 60 ™ S UMINAIRE Mechanism Errors Errors will be shown after the mechanism code, for example: PAN:Comm Error. Error Code Comm Error Init Error Cal Error Cal Timeout No Stop Sensor Stuck No Sensor Hall Sensor Edge Motion Error Command Error Get Position Error Spin Error Stop Spin Error...
  • Page 61: Other Errors

    Other Errors Error Code Temp over threshold Lamp over threshold Lamp Off Pan/Tilt Aux Encoder Error Gobo out of zero range DMX busy: cancel crossload Data not crossload format DMX: UART transmit error Crossload Timeout CAN Comm Error Main Fan Error UPE Fans Error Pinch Fan Error Stack Fan Error...
  • Page 62: Testing Test Screen

    ™ S UMINAIRE Testing Test Screen • Re-Cal - press to bring up Recalibration Screen. • Re-Call ALL - press to bring up Re-Cal ALL Yes/No options. • Disable - press to bring up Disable Screen. • Mech Test - press to bring up Mechanical Test Screen. (See "Mechanical Test"...
  • Page 63: Mechanical Test

    Mechanical Test The Mechanical Test menu provides a method for exercising all luminaire mechanisms individually. Each mechanism has a similar Test screen, Cyan is shown in the example below: The following test functions are available: • Test Chase - The mechanism will move back and forth between two positions. The START/STOP button starts and stops the motion, and the SPEED button sets the rate of the motion.
  • Page 64: Group Test

    ™ S UMINAIRE Group Test The Group Test menu allows multiple Bad Boy™ luminaires to be run through a configurable test sequence when chained together via DMX512 or Ethernet. (Refer to page 19 for more information about daisy-chaining.) To perform a group test: Step 1.
  • Page 65: Software Update

    Software Update Software Update Using LumLoader Application Introduction The LumLoader application allows you to update the software in a Bad Boy Luminaire. The update will be sent over an Ethernet connection. The luminaire can take the Ethernet input directly, or the update can be translated to DMX512 signal with an appropriate device, either Series 400™...
  • Page 66: Download The Software

    ™ S UMINAIRE Download the Software Press "Start Download" to initiate the update. You should see the luminaires immediately drop into the startup screen and erase flash, which takes about 30 seconds. Then the new module is sent out, the screen indicates "Loading", and when complete they will go back to the main menu and start calibration.
  • Page 67: Software Crossload

    Software Crossload The Information menu provides a method for sending a luminaire’s current software version to all connected luminaires. (Luminaires can be daisy-chained via DMX512 or Ethernet.) To initiate the software crossload, press "Crossload SW" at the Information screen. At confirmation screen, press "Yes."...
  • Page 68: Equipment Handling

    ™ S UMINAIRE Equipment Handling Proper Lamp Servicing and Operation Servicing • When handling a lamp, hold it by the ceramic base while wearing cotton gloves or finger cots. Do not touch the glass envelope (bulb). If you touch the glass with bare fingers, wipe off any fingerprints with alcohol.
  • Page 69: Routine Maintenance

    Routine Maintenance Removing the Head Covers To access some interior head components, one or both of the Head Covers may need to be removed. Parts: 21.9812.0630 2 EA ASSY, HEAD COVER Tools and Supplies: #2 Philips screwdriver (manual screwdriver only) To remove Head Covers: Step 1.
  • Page 70 ™ S UMINAIRE Step 3. Replace Head Cover as follows: a. Set cover in place and slide rear corners under lip of Aft Cover. b. At front of Head Cover, press with equal pressure on both sides until leading edge of cover snaps into place under front ring casting.
  • Page 71: Removing The Aft Cover

    Removing the Aft Cover To access some interior head components, the Aft Cover may need to be removed. Parts: 21.9812.0612 1 EA ASSY, AFT COVER w/ BAFFLE Tools and Supplies: 5/32" Allen wrench, T-bar To remove Aft Cover: Step 1. At Aft Cover, remove X, Y, and Z Adjustment Knobs Step 2.
  • Page 72: Removing The Enclosure Covers

    ™ S UMINAIRE Removing the Enclosure Covers To access interior enclosure components, one or both of the Upper Enclosure Covers may need to be removed. Parts: 21.9812.0820 1 EA ASSY, INTAKE COVER, UPPER ENCLOSURE 21.9812.0830 1 EA ASSY, EXHAUST COVER, UPPER ENCLOSURE Tools and Supplies: #2 Philips screwdriver To remove Upper Enclosure Covers:...
  • Page 73: Cleaning The Head Electrostatic Filters

    Cleaning the Head Electrostatic Filters The electrostatic filters should be cleaned or replaced when they are dirty. The frequency will depend on how often and in what conditions the luminaire is used. Tools and Supplies: #2 Phillips screwdriver Compressed air and/or water To clean head filters: WARNING: Remove power from luminaire before performing any maintenance procedures.
  • Page 74: Cleaning The Enclosure Intake Filters

    ™ S UMINAIRE Cleaning the Enclosure Intake Filters The intake filters should be cleaned or replaced when they are dirty. The frequency will depend on how often and in what conditions the luminaire is used. Tools and Supplies: #2 Phillips screwdriver Compressed air and/or water To clean enclosure intake filters: WARNING: Remove power from luminaire before performing any maintenance procedures.
  • Page 75: Cleaning The Luminaire Exterior

    Cleaning the Luminaire Exterior Tools and Supplies: Lint-free cloth Window cleaner Vacuum cleaner with brush nozzle or compressed air #2 Phillips screwdriver To clean luminaire: WARNING: Remove power from luminaire before this procedure. CAUTION: Use ONLY OptiMax™ Ultra Pure Cleaning Solution to clean optical components. DO NOT use Window Cleaner on lens! Step 1.
  • Page 76: Cleaning The Lenses

    ™ S UMINAIRE Cleaning the Lenses Tools and Supplies: (2) Micro Fiber cloths (06.6085.0001.0) OptiMax™ Ultra Pure Cleaning Solution (06.6084.0001.0) Cotton gloves or finger cots #2 Phillips screwdriver Hook & Pick tool To clean lenses: CAUTION: Use caution when handling lenses. Avoid scratching optical surfaces. CAUTION: Use ONLY OptiMax™...
  • Page 77 Step 7. As in Step 5 above, clean remaining lens surfaces and front of luminaire Front Glass. Step 8. To clean backside of Front Glass and front of Lens Group 4, remove Front Glass as follows: a. Position luminaire head so that Front Glass is facing upward. (To prevent it from falling onto the floor when the Retaining Ring is removed in the next step.) b.
  • Page 78 ™ S UMINAIRE Hand tighten only. DO NOT use a CAUTION: power tool on Head Cover screws. ANUAL 8-32 x 3/8" PPB Screw (2 ea) R2 / Designer Wheel Head Cover ZOOM LENS ASSEMBLY DETAIL Figure 4-7: Accessing Zoom Lens Assembly R1 Head Cover Remove to Access Lenses Lenses...
  • Page 79: Cleaning Gobo, Color And Dimmer Wheels

    Cleaning Gobo, Color and Dimmer Wheels Tools and Supplies: Micro Fiber cloth (06.6085.0001.0) OptiMax™ Ultra Pure Cleaning Solution (06.6084.0001.0) Cotton gloves or finger cots #2 Phillips screwdriver To clean gobo, color and dimmer wheels: CAUTION: Use ONLY OptiMax™ Ultra Pure Cleaning Solution to clean optical components. DO NOT use Window Cleaner on gobo, color, or dimmer wheels! Wear cotton gloves or finger cots when handling optical components.
  • Page 80: Replacing The Lamp

    ™ S UMINAIRE Replacing the Lamp Parts: 71.2566.1200.0 1 EA LAMP, FASTFIT, PHILIPS MSR GOLD™ Tools and Supplies: Cotton gloves or finger cots WARNING: Remove power from luminaire before performing any maintenance procedures. CAUTION: Refer to To replace lamp: Step 1. Remove power from lamp and allow lamp to cool for at least 5 minutes. Step 2.
  • Page 81 CAUTION: Wear cotton gloves or finger cots while servicing lamp. Touching the lamp glass with bare fingers will leave oil and cause the lamp to explode or burn out early. If touched, use alcohol to thoroughly clean glass. CAUTION: CAUTION: Backcap Lamp DETAIL A: LAMP ORIENTATION...
  • Page 82: Adjusting The Lamp

    ™ S UMINAIRE Adjusting the Lamp After a new lamp is installed, it will be necessary to align the lamp in order to center and flatten the hot spot. Knobs located at the luminaire’s backcap allow for adjustment. Tools and Supplies: none WARNING: Backcap may be HOT during lamp operation.
  • Page 83: Replacing A Gobo

    Replacing a Gobo Parts: Standard or Custom Gobo(s), as required Tools and Supplies: #2 Phillips screwdriver Cotton gloves or finger cots WARNING: Remove power from luminaire before performing any maintenance procedures. To replace a gobo: Step 1. Remove power from luminaire. Step 2.
  • Page 84 ™ S UMINAIRE Step 5. Using fingers, grasp frame of gobo and pull out of wheel Note : Drawing is flipped 180° Step 6. Noting proper orientation, insert new gobo into wheel. Ensure that the "tongue" of the gobo clip goes under the retaining plate (under the sun gear). Press and gently rotate the gobo bearing to help mesh the gobo gear to the sun gear.
  • Page 85 0 2. 9 8 1 2. 0 0 01 C ROUBLESHOOTING AND AINTENANCE OPEN OPEN CAUTION: The gobos must be seated properly, especially the gear mesh. Figure 4-12: Gobo Positions and Alignment OUTINE AINTENANCE OPEN...
  • Page 86: Replacing A Designer Color Filter

    ™ S UMINAIRE Replacing a Designer Color Filter Parts: Designer Color Filter(s), as required Tools and Supplies: #2 Phillips screwdriver Cotton gloves or finger cots WARNING: Remove power from luminaire before performing any maintenance procedures. To replace a designer color filter: Step 1.
  • Page 87 ROUBLESHOOTING AND AINTENANCE OUTINE AINTENANCE Step 7. Close head cover access door. OPEN EXPLODED VIEW Figure 4-14: Designer Color Filter Positions 0 2. 9 8 1 2. 0 0 01 C...
  • Page 88 ™ S UMINAIRE ANUAL Notes 02.9812.0001C...
  • Page 89: Appendix A. Technical Specifications

    PPENDIX Technical Specifications • Bad Boy Spot Luminaire • Bad Boy Road Case • AC Line Current / Power vs. Voltage 0 2 . 9 81 2 . 0 00 1 C...
  • Page 90: Bad Boy Spot Luminaire

    ™ S UMINAIRE Bad Boy Spot Luminaire SOURCE: OUTPUT: OPTICAL EFFICIENCY: REFLECTOR: OPERATING TEMP: COOLING: CONTROL: POSITIONING: SPACING: WEIGHT: ON-BOARD CONTROL: Built-in LCD display with touchscreen featuring menu system control. ZOOM RANGE: ZOOM CONTROL: BEAM SIZE CONTROL: In addition to the zoom optics, a mechanical iris provides continuous beam size EDGE CONTROL: INTENSITY: STROBE:...
  • Page 91: Specifications

    TECHNICAL PECIFICATIONS 30" (762 mm) 15.6" (396mm) 39.125" (994 mm) POSITIONING : Can be mounted in any orientation. 13.5" SPACING : (343 mm) Hangs on 30 inch (762 mm) centers. WEIGHT : 167 lbs (75.8 kg) - includes clamps and rails 0 2.
  • Page 92: Bad Boy Road Case

    ™ S UMINAIRE ANUAL Bad Boy Road Case EMPTY WEIGHT: 90 lbs (40.8 kg) LOADED WEIGHT: 257 lbs (116.6 kg) - includes (1) one luminaire with clamps and rails 30.15" (766 mm) 02.9812.0001C...
  • Page 93: Ac Line Current / Power Vs. Voltage

    AC Line Current / Power vs. Voltage TEST VOLTS Note: • Tested while running all motors except Intensity/Iris/Frost functions to allow ballast to remain stable at 1400W output to lamp. Photometric Data Refer to the charts on the following pages. 0 2.
  • Page 94: Narrow Zoom

    ™ S UMINAIRE Narrow Zoom Throw Dist (Ft) Beam Dia. (Ft) Illuminance (fc) Throw Dist (m) Beam Dia. (m) Illuminance (lux) Divide cd (candela) by distance squared to find center beam illuminance. 5000000 4000000 3000000 Candela 2000000 1000000 -5.0 -4.0 ANUAL Iris Full Open 8º...
  • Page 95: Medium Zoom

    Medium Zoom Throw Dist (Ft) Beam Dia. (Ft) Illuminance (fc) Throw Dist (m) Beam Dia. (m) Illuminance (lux) Divide cd (candela) by distance squared to find center beam illuminance. 350000 300000 250000 200000 Candela 150000 100000 50000 -20.0 -16.0 0 2. 9 8 1 2. 0 0 01 C Iris Full Open 34º...
  • Page 96: Wide Zoom

    ™ S UMINAIRE Wide Zoom Throw Dist (Ft) Beam Dia. (Ft) Illuminance (fc) Throw Dist (m) Beam Dia. (m) Illuminance (lux) Divide cd (candela) by distance squared to find center beam illuminance. 130000 120000 110000 100000 90000 80000 70000 Candela 60000 50000 40000...
  • Page 97: Logarithmic Beam Illuminance Comparison

    Logarithmic Beam Illuminance Comparison 10000000 1000000 Candela 100000 -30.0 -20.0 140000 140000 140000 140000 120000 120000 120000 120000 100000 100000 100000 100000 80000 80000 80000 80000 Candela 60000 60000 60000 60000 40000 40000 40000 40000 20000 20000 20000 20000 -30.0 -30.0 -20.0 -20.0...
  • Page 98 ™ S UMINAIRE ANUAL Notes 02.9812.0001C...
  • Page 99: Appendix B. Glossary

    PPENDIX Glossary This glossary provides useful terms associated with operating Bad Boy™ Spot Luminaires. 0 2 . 9 81 2 . 0 00 1 C...
  • Page 100: Glossary Of Terms

    ™ S UMINAIRE Glossary of Terms A numerical "name" given to a device on a DMX512 line indicating which of 512 possible channels it will Address respond to. The process of adjusting the lamp within the reflector to obtain the desired output quality of the beam. Align (lamp) A type of lamp which creates light by forming an arc of electricity.
  • Page 101 When the luminaire is manually moved using the optional follow spot handles and pan/tilt Free mode in order Follow Spot to function as a spot light. A pattern (template) used to create backgrounds or texture when projected on to scenery or cycloramas, or to Gobo create the illusion of natural elements such as fire, windows or tree leaves.
  • Page 102 ™ S UMINAIRE Termination refers to the dampening of DMX signal at the end of the transmission line. Termination is Terminate/ Termination created by placing a 100 ohm resistor between pins 2 and 3 of the DMX line. Often, there is a switch on DMX devices to do this internally.

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