Service Information; Troubleshooting - KYMCO People GT 300i Service Manual

10. A.C. GENERATOR/STARTER CLUTCH

SERVICE INFORMATION

GENERAL INSTRUCTIONS
• All operations and inspections in this section can be made with the engine installed.
• Should drain the coolant before removing the right crankcase cover.
• Be careful not to drain the coolant when the engine temperature is high. (Perform this operation
when the engine is cold.)
• Drain the coolant into a clean container.
• Drain the engine oil into a clean container before removing the right crankcase cover.
• When the right crankcase cover is installed, fill with the recommended engine oil and coolant.
Remember to bleed air from the water hose.
SPECIFICATIONS
Engine oil: SAE 5W/50#
API-SJ above
Oil capacity at change: 1.5 Liter
Coolant capacity:
Radiator capacity:
Hose with cool coolant:
Hose with hot coolant:
Upper limit for reserve tank capacity:
Lower limit for reserve tank capacity:
SPECIAL TOOLS
Flywheel puller
Flywheel holder
SPECIFICATIONS
Item
Starter driven gear I.D.
Starter driven gear O.D.
TORQUE VALUES
Flywheel nut :

TROUBLESHOOTING

Refer to chapter 1 for A.C. generator troubleshooting.
Starter motor rotates but engine does not start
• Faulty starter clutch
• Starter motor rotates reversely
• Weak battery
0.766 liter
0.169 liter
0.194 liter
0.590 liter
E003
E021
Standard (mm)
22.026～22.045
42.195～42.208
5.5~6.5 kgf-m (58.8 N-m)
0.370 liter
People GT 300i
Service Limit (mm)
22.15mm
41.5mm
10-2