Service Information; Troubleshooting - KYMCO People GT 300i Service Manual

8. DRIVE AND DRIVEN PULLEYS/
V-BELT

SERVICE INFORMATION

GENERAL INSTRUCTIONS
 The drive pulley, clutch and driven pulley can be serviced with the engine installed.
 Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from
them to minimize the slipping of drive belt and drive pulley.
SPECIFICATIONS
Clutch lining thickness
Clutch outer I.D.
Weight roller O.D
TORQUE VALUES
Drive face nut
Clutch outer nut
Clutch drive plate nut
SPECIAL TOOLS
Universal holder
Clutch spring compressor
Fittings & Nut Wrench, 41mm

TROUBLESHOOTING

Engine starts but motorcycle won't move
 Worn drive belt
 Broken ramp plate
 Worn or damaged clutch lining
 Broken driven face spring
Engine stalls or motorcycle creeps
 Broken clutch weight spring
Item
9.5 kgf-m (93.1 N-m)
5.5 kgf-m (54 N-m)
5.5 kgf-m (54 N-m)
E017
E053
E028
Standard (mm)
4.0
152.1～152.2
19.92～20.08
Apply oil
Lack of power
 Worn drive belt
 Weak driven face spring
 Worn weight roller
 Faulty driven face
People GT 300i
Service Limit (mm)
2.0
152.2
20
8-2