Service Information; Troubleshooting - KYMCO People GT 300i Service Manual

18. STARTING SYSTEM

SERVICE INFORMATION

GENERAL INSTRUCTIONS
• The removal of starter motor can be accomplished with the engine installed.
• After the starter clutch is installed, be sure to add the engine oil and coolant and then bleed air
from the cooling system.
SPECIFICATIONS
Item
Starter motor brush length
TORQUE VALUES
Starter motor mounting bolt
Starter motor case screw
Starter clutch bolt
SPECIAL TOOLS
Flywheel holder
Flywheel puller

TROUBLESHOOTING

Starter motor won't turn
• Fuse burned out
• Weak battery
• Faulty ignition switch
• Faulty starter clutch
• Faulty front or rear stop switch
• Faulty starter relay
• Poorly connected, broken or shorted wire
• Faulty starter motor
Standard (mm)
12.5mm
6.7～10.8 N-m
2.9～4.9 N-m
9.8～13.7 N-m
E021
E003
Lack of power
• Weak battery
• Loosed wire or connection
• Foreign matter stuck in starter motor
Starter motor rotates but engine does
not start
• Faulty starter pinion
• Starter motor rotates reversely
• Weak battery
Service Limit (mm)
8.5mm
or gear
People GT 300i
18-2