Table Of Contents - PIAGGIO NRG Power DT Workshop Manual

Table of Contents

Index Of Topics5
Characteristics7
Safety Rules8
Maintenance Rules8
Vehicle Identification9
Dimensions And Mass9
Electrical System11
Wheels And Tyres12
Secondary Air12
Tightening Torques13
Assembly Clearances14
Piston Rings15
Sealing Rings15
Crankcase - Crankshaft - Connecting Rod16
Slot Packing System16
Table Of Recommended Products17
Tooling19
Tools20
Maintenance27
Maintenance Chart28
Checking The Spark Advance31
Spark Plug31
Hub Oil Check32
Hub Oil Replacement33
Air Filter33
Checking The Ignition Timing34
Braking System35
Level Check35
Top-Up35
Headlight Adjustment36
Co Check36
Troubleshooting39
Poor Performance40
Rear Wheel Spins At Idle40
Starting Difficulties40
Excessive Oil Consumption/Exhaust Smoke41
Engine Tends To Cut-Off At Full Throttle41
Engine Tends To Cut-Off At Idle42
Excessive Exhaust Noise42
High Fuel Consumption42
Sas Malfunctions42
Clutch Grabbing Or Performing Inadequately43
Insufficient Braking43
Brakes Overheating43
Battery44
Steering And Suspensions44
Rear Wheel44
Heavy Steering44
Excessive Steering Play45
Noisy Suspension45
Suspension Oil Leakage45
Excessive Steering Clearance45
Conceptual Diagrams49
Headlights And Automatic Starter Section50
Battery Recharge And Starting51
Level Indicators And Enable Signals Section52
Turn Signal Lights53
Digital Instrument Panel53
Turn Signals And Horn53
Dashboard Connector53
Checks And Inspections54
Check On The Pick Up54
Ignition Circuit55
Stator Check55
Voltage Regulator Check55
Fuses59
Sealed Battery59
Commissioning Of Sealed Battery59
Dry-Charge Battery60
Engine From Vehicle63
Removal Of The Engine From The Vehicle64
Engine65
Automatic Transmission66
Transmission Cover66
Kickstart66
Removing The Driven Pulley Shaft Bearing67
Refitting The Driven Pulley Shaft Bearing67
Removing The Driven Pulley68
Inspecting The Clutch Drum68
Removing The Clutch68
Inspecting The Clutch69
Pin Retaining Collar69
Removing The Driven Half-Pulley Bearing70
Inspecting The Driven Fixed Half-Pulley71
Inspecting The Driven Sliding Half-Pulley71
Refitting The Driven Half-Pulley Bearing72
Inspecting The Clutch Spring72
Refitting The Clutch73
Refitting The Driven Pulley73
Drive-Belt74
Removing The Driving Pulley74
Mixer Gears And Belt74
Inspecting The Rollers Case75
Refitting The Driving Pulley76
Removing The Hub Cover77
Removing The Wheel Axle77
Removing The Wheel Axle Bearings77
Inspecting The Hub Shaft78
Inspecting The Hub Cover=79
Refitting The Wheel Axle Bearing80
Refitting The Hub Bearings80
Refitting The Ub Cover80
Flywheel Cover81
Cooling Hood81
Cooling Fan82
Removing The Stator82
Refitting The Stator82
Flywheel And Starting82
Removing The Starter Motor83
Removing The Flywheel Magneto83
Inspecting The Flywheel Components84
Refitting The Flywheel Magneto84
Refitting The Starter Motor84
Cylinder Assy. And Timing System85
Removing The Intake Manifold85
Removing The Cylinder Head85
Removing The Cylinder - Piston Assy.85
Inspecting The Small End86
Inspecting The Wrist Pin86
Inspecting The Piston87
Inspecting The Cylinder87
Inspecting The Piston Rings88
Removing The Piston88
Inspecting The Timing System Components89
Splitting The Crankcase Halves90
Removing The Crankshaft90
Removing The Crankshaft Bearings91
Refitting The Crankshaft Bearings91
Inspecting The Crankshaft Alignment92
Refitting The Crankshaft92
Refitting The Crankcase Halves93
Lubrication94
Crankshaft Oil Seals94
Refitting94
Oil Pump Removal95
Oil Pump Refitting96
Oil Pump Fuel Supply96
Suspensions97
Removing The Front Wheel98
Refitting The Front Wheel98
Handlebar Removal98
Handlebar Refitting99
Front Fork Removal99
Front Fork Overhaul99
Removing The Stanchion100
Removing The Damper100
Steering Column101
Steering Bearing102
Removing The Steering Ring Nut103
Refitting The Steering Ring-Nut103
Removing The Rear Wheel104
Shock Absorbers Removal104
Shock Absorbers Refitting104
Centre-Stand105
Removal Of Stand Bolt From Bracket105
Replacing The Centre-Stand Assy105
Calking And Fitting Of Stand Bolt To Bracket105
Front Brake Calliper Removal108
Front Brake Calliper Overhaul108
Front Brake Calliper Refitting109
Front Brake Disc Removal109
Disc Inspection110
Front Brake Pads110
Front Brake Pump113
Rear Drum Brake115
Chassis117
Frame Central Cover118
Knee-Guard118
Taillight Assy.118
Footrest119
Side Fairings119
License Plate Holder120
Fuel Tank120
Pre-Delivery123
Aesthetic Inspection124
Tightening Torques Inspection124
Static Test126
Functional Inspection126
Time127
Crankcase129
Crankshaft130
Cylinder Assy.131
Cylinder Head Assy.132
Driven Pulley133
Oil Pump134
Final Gear Assy.135
Driving Pulley136
Water Pump138
Starter Motor139
Flywheel Magneto140
Brake Shoes141
Carburettor142
Exhaust Pipe143
Air Cleaner144
Frame145
Legshield Spoiler146
Underseat Compartment148
Plate Holder149
Mudguard150
Tank Oil152
Rear Shock-Absorber153
Steering Column Bearings154
Handlebar Components155
Swing-Arm157
Seat158
Instrument Panel159
Front Wheel161
Fuel Pump163
Electric Devices164
Electronic Controls166
Transmissions167
Brake Callipers168
Rear Side Fairings169
Front Suspension170
Secondary Air Box171