PIAGGIO X9 500 cc Manuals

Manuals and User Guides for PIAGGIO X9 500 cc. We have 1 PIAGGIO X9 500 cc manual available for free PDF download: Service Manual

PIAGGIO X9 500 cc Service Manual (70 pages)

Brand: PIAGGIO | Category: Scooter | Size: 14.51 MB

Table of Contents
3
Assembly Plays
4
Mating between Piston and Cylinder
4
Piston Rings
4
Shimming Method for Limiting the Compression Ratio: CR = 10.5:1
5
Crankshaft/Crankcase Axial Clearance 0.1 - 0.5 MM (Cold Engine)
5
Crankshaft/Connecting Rod Axial Clearance
6
Crankshaft Alignmeht and Diameters
6
Specific Tooling
7
Recommended Tools Table
8
Necessary Tools Table
9
Spark Plug Check and Replacement
10
Air Filter
10
Maintenance
11
Engine Oil Level
11
Checking/Topping up the Oil Level
11
Oil Pressure Warning Light/Renewing the Oil and the Filter
11
Replacing the Filter
12
Checking the Hub Oil Level
12
Renewing the Hub Oil
12
Engine Cooling
13
Adding Coolant and Bleeding Air from the System
13
Water Pump
13
Adjusting the Play of the Valves - Checking the Valve Gear Timing
14
Checking/Restoring the Brake Fluid Level
14
Steering Lock Disassembly with Lock Turned to "OFF"
15
Steering Lock Removal with Lock in LOCK Position
16
Adjusting the Headlight
16
Electrical Equipment
17
Electrical Equipment Diagram and Parts List
18
Electrical Equipment Devices List
19
Electrical Cables Colour
19
Schematic Wiring Diagrams
20
Ignition Switch Wiring Diagram
20
Light Section Wiring Diagram
21
Battery Recharge and Starter Section Wiring Diagram
22
Consent, Electrohydraulic Central Stand Device and Level Indicators Section Wiring Diagram
23
Turn Indicators, Horn and Accessories Prewiring Section Wiring Diagram
24
Control Panel, Warning Lights, Instruments Wiring Diagram
25
Battery Recharge System
26
Recharging System
26
Searching for Leaks
26
Checking the Charging Voltage
26
Checking the Stator Winding
27
Checking the Peak Current
27
Voltage Regulator/Rectifier - Specifications
27
Instrument Panel
28
List of Bulbs
29
Battery (12V - 14Ah)
30
Installing Charged-Dry Batteries
30
Removing and Installing the Battery
30
Checking the Electrolyte Level/Battery Charge
33
Battery Recharge/Cleaning
33
Sealed Battery/Recharging the Battery Following Open-Circuit Storage
33
Engine
34
Engine Disassembly from Frame
35
Muffler Assembly Disassembly
35
Supporting Arm Disassembly
36
Disassembly of I.h. Shock Absorber Lower Pin
36
Engine Pin/Swing Arm Disassembly
36
Engine Assembly to Vehicle
36
Handlebar Removal/Fitting
37
Removing/Overhauling the Front Wheel
37
Front and Rear Suspensions
38
Removing the Front Fork
39
Replacing the Steering Bearings
39
Fitting the Steering Bearing
40
Replacing the Seal Ring and Removing the Fork Rod
41
Rear Shock Absorbers Removal/Fitting
41
Rear Wheel Removal/Fitting
42
Central Stand Removal/Fitting
42
Braking System
43
Braking System Diagram
44
Checking and Replacing the Brake Pads
45
Removing the Front Brake Pads
45
Removing and Replacing the Rear Brake Pads
45
Brake Discs
46
Checking Disc Thickness/Distortion
46
Replacing the Front/Rear Brake Discs
46
General Guidelines for Servicing the Hydraulic Braking System
47
Renewing the Brake Fluid and Bleeding Air from the Brake Circuit
47
Combined Brake
48
Removing the Brake Calipers/Brake Pumps
49
Replacing the Pressure Divider Valve
50
Bodywork
51
Front Central Cover
53
Lower Guard - Windscreen
53
Front Lamp Cluster
53
Front Shield
53
Digital Instrument Panel Support
54
Front/Rear Handlebar Cover
54
Table of Working Times
55
Engine Working Times
56
Crankcase Working Times
56
Crankshaft Working Times
56
Cylinder - Piston - Piston Pin Assembly Working Times
56
Cylinder Head Working Times
57
Rocker Arm Support Assembly Working Times
57
Cylinder Head Cover Working Times
57
Flywheel Cover Working Times
57
Driven Pulley and Clutch Working Times
58
Oil Pump Working Times
58
Reduction Gearing Assembly Working Times
58
Driving Pulley Working Times
58
Transmission Cover Working Times
59
Starter Motor Working Times
59
Flywheel Magneto Working Times
59
Throttle Body Working Times
59
Air Cleaner Working Times
60
Silencer Working Times
60
Tank Working Times
60
Frame Body Working Times
60
Swingarm Working Times
61
Central Stand/Electrohydraulic Working Time
61
Side Stand Working Times
61
Front Shield Working Times
61
Windscreen Working Times
62
Rear Shield Working Times
62
Footboard - Fuel Tank Door Working Times
62
Expansion Tank Working Times
62
Radiator Working Times
63
Undersaddle Compartment Working Times
63
Mats and Covers Working Times
63
Front Mudguards Working Times
63
Saddle Working Times
64
Steering Thrust Rings Working Times
64
Front Fork Working Times
64
Rear Shock Absorber Working Times
64
Instrument Panel Working Times
65
Handlebar Covers/Components Working Times
65
Brake Lines Working Times
65
Brake Caliper Working Times
66
Headlight Working Times
66
Rear Light Working Times
66
Rear Covers Working Times
66
Electrical Devices Working Times
67
Battery and HV Coil Working Times
67
Fuel Injection Control Unit Working Times
67
Voltage Regulator Assembly Working Times
67
Radio - Intercom Working Times
68
Wiring (Wiring Harness) Working Times
68
Locks Working Times
68
Front Wheel Working Times
68
Rear Wheel Working Times
69

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PIAGGIO X9 500 cc Manuals

PIAGGIO X9 500 cc Service Manual (70 pages)

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