PIAGGIO XEVO 125 Euro 3 Manuals

PIAGGIO XEVO 125 Euro 3 Manuals

Manuals and User Guides for PIAGGIO XEVO 125 Euro 3. We have 1 PIAGGIO XEVO 125 Euro 3 manual available for free PDF download: Service Station Manual

PIAGGIO XEVO 125 Euro 3 Service Station Manual

PIAGGIO XEVO 125 Euro 3 Service Station Manual (290 pages)

Brand: PIAGGIO | Category: Scooter | Size: 19 MB

Table of Contents

Index of Topics
5
Characteristics
7
Rules
8
Safety Rules
8
Maintenance Rules
8
Vehicle Identification
9
Dimensions and Mass
9
Weights and Dimensions
10
Transmission
10
Brakes
11
Capacities
11
Frame and Suspensions
11
Electrical System
11
Carburettor
12
125Cc Version
12
Kehin
12
Tightening Torques
12
Chassis
13
Front Suspension
13
Rear Suspension
13
Front Brake
13
Table of Contents
14
Crankcase and Crankshaft
14
Engine - Flywheel
14
Engine - Transmission
14
Engine - Cylinder Head
14
Cylinder - Piston Assy
15
Engine Coupling Categories
15
Assembly Clearances
15
Overhaul Data
15
Crankcase - Crankshaft - Connecting Rod
16
Crankshaft - Crankcase
16
Crankcase - Crankshaft Couplings
16
Fitting Clearances
17
Crankshaft/Crankcase Axial Clearance (H)
17
Slot Packing System
18
Axial Clearance between Crankshaft and Connecting Rod
18
Compression Ratio
19
Oversizes
20
Products
21
Recommended Products Table
21
Tooling
23
Appropriate Tools
24
Maintenance
35
Maintenance Chart
36
Every 2 Years
36
Every 3,000 Km
36
After 1,000 Km
36
Spark Plug
37
- Checking the Spark Advance
  40
- Spark Plug
  41
- Hub Oil
  42
- Replacement
  43
- Air Filter
  44
- Engine Oil
  44
- Recommended Products
  44
- Checking the Ignition Timing
  47
- Checking the Valve Clearance
  47
- Level Check
  48
- Adding Engine Coolant
  48
- Braking System
  48
- Cooling System
  48
- Top-Up
  49
- Headlight Adjustment
  49
- SAS Filters Inspection and Cleaning
  50
- Troubleshooting
  51
- Poor Performance
  52
- Rear Wheel Spins at Idle
  52
- Starting Difficulties
  52
- Excessive Oil Consumption/Exhaust Smoke
  53
- Insufficient Lubrication Pressure
  53
- Engine Tends to Cut-Off at Full Throttle
  54
- Engine Tends to Cut-Off at Idle
  54
- Excessive Exhaust Noise
  54
- High Fuel Consumption
  55
- SAS Malfunctions
  55
- Transmission and Brakes
  55
- Clutch Grabbing or Performing Inadequately
  55
- Rear Wheel Rotates with Engine at Idle
  56
- Brakes Overheating
  56
- Controls
  57
- Steering Controls and Suspensions
  57
- Conceptual Diagrams
  62
- Ignition
  62
- Headlights and Automatic Starter Section
  63
- Battery Recharge and Starting
  64
- Level Indicators and Enable Signals Section
  65
- Devices and Accessories
  66
- Immobiliser
  67
- Checks and Inspections
  67
- Diagnostic Codes
  69
- Virgin Circuit
  69
- Diagnostic Code - 2 Flashes
  70
- Diagnostic Code - 3 Flashes
  70
- Ignition Circuit
  71
- No Spark Plug
  71
- HV Coil Secondary Check
  72
- HV Primary Coil Check
  72
- Electric Characteristic
  72
- Stator Check
  73
- Pick-Up
  73
- HV Coil
  73
- Voltage Regulator Check
  75
- Recharge System Voltage Check
  75
- Choke Inspection
  75
- Turn Signals System Check
  76
- Lights List
  77
- Light Bulb Table
  77
- Fuses
  77
- Fuse Table
  78
- Dashboard
  80
- Sealed Battery
  81
- Dry-Charge Battery
  82
- Commissioning a New Dry-Charged Battery
  82
- Pump Electrics Check
  83
- Connectors
  83
- Pump Supply
  83
- Fuel Pump Connector
  83
- Turn Indicator Control Device Connector
  84
- Voltage Regulator Connector
  84
- Automatic Starter Connector
  84
- Fuel Electric Pump Control Device Connector
  84
- Electronic Control Unit Connector
  85
- Instrument Panel Connector «A»
  85
- Instrument Panel Connector «B»
  85
- Engine from Vehicle
  87
- Exhaust Assy. Removal
  88
- Removal of the Engine from the Vehicle
  88
- Engine
  93
- Air Duct
  94
- Automatic Transmission
  94
- Transmission Cover
  94
- Removing the Driven Pulley Shaft Bearing
  95
- Refitting the Driven Pulley Shaft Bearing
  95
- Removing the Driven Pulley
  96
- Inspecting the Clutch Drum
  96
- Checking the Bell Working Surface Eccentricity
  96
- Removing the Clutch
  97
- Pin Retaining Collar
  98
- Inspecting the Clutch
  98
- Removing the Driven Half-Pulley Bearing
  99
- Inspecting the Driven Fixed Half-Pulley
  99
- Inspecting the Driven Sliding Half-Pulley
  100
- Refitting the Driven Half-Pulley Bearing
  100
- Movable Driven Half-Pulley Dimensions
  100
- Refitting the Driven Pulley
  101
- Inspecting the Clutch Spring
  102
- Refitting the Clutch
  102
Clutch Unit Nut on Driven Pulley
103
- Drive-Belt
  104
- Removing the Driving Pulley
  105
- Inspecting the Rollers Case
  105
- Refitting the Driving Pulley
  106
Drive Pulley Nut
107
- Refitting the Transmission Cover
  108
- End Gear
  108
- Removing the Hub Cover
  108
- Removing the Wheel Axle
  109
- Removing the Hub Bearings
  109
- Removing the Wheel Axle Bearings
  110
- Inspecting the Hub Shaft
  111
- Inspecting the Hub Cover
  111
- Refitting the Wheel Axle Bearing
  111
- Refitting the Hub Cover Bearings
  112
- Refitting the Hub Bearings
  113
- Refitting the Ub Cover
  113
- Flywheel Cover
  114
- Removing the Stator
  114
- Flywheel and Starting
  115
- Refitting the Flywheel Cover
  115
- Refitting the Stator
  115
Stator Assembly Screws (°)
115
- Removing the Flywheel Magneto
  116
- Inspecting the Flywheel Components
  116
- Refitting the Flywheel Magneto
  116
- Refitting the Starter Motor
  117
- Cylinder Assy. and Timing System
  117
- Removing the Intake Manifold
  117
Starter Motor Screws
117
- Removing the Rocker-Arms Cover
  118
- Removing the Timing System Drive
  118
- Removing the Cam Shaft
  119
- Removing the Cylinder Head
  121
- Removing the Valves
  121
- Removing the Cylinder - Piston Assy.
  121
- Inspecting the Small End
  123
- Inspecting the Wrist Pin
  123
- Inspecting the Piston
  125
- Inspecting the Piston Rings
  125
- Removing the Piston
  126
- Choosing the Gasket
  127
- Refitting the Piston Rings
  128
- Refitting the Cylinder
  128
- Inspecting the Cylinder Head
  129
- Inspecting the Timing System Components
  130
- Inspecting the Valve Sealings
  130
- Inspecting the Valve Housings
  131
- Inspecting the Valves
  131
- Inspecting the Springs and Half-Cones
  133
- Refitting the Valves
  134
- Inspecting the Cam Shaft
  134
- Refitting the Head and Timing System Components
  136
Timing Chain Tensioner Support Screw
136
Timing System Components Assembly
139
Tappet Cover Screws
139
- Refitting the Intake Manifold
  140
- Crankcase - Crankshaft
  140
- Splitting the Crankcase Halves
  140
- Inspecting the Crankshaft Alignment
  143
- Inspecting the Crankcase Halves
  144
- Inspecting the Crankshaft Plain Bearings
  145
- Refitting the Crankcase Halves
  147
Engine Oil Drainage Plug/Mesh Filter
148
- Oil Pressure Check
  150
- Crankshaft Oil Seals
  151
- Removing the Oil Sump
  156
- Inspecting the By-Pass Valve
  156
- Inspecting the One-Way Valve
  157
- SAS Valve
  157
- Refitting the Oil Sump
  157
- Inspecting the Cut-Off
  158
- Fuel Supply
  159
- Refitting the Carburettor
  165
- Inspecting the Valve and Needle
  169
- Inspecting the Automatic Choke Device
  171
- Adjusting the Idle
  173
- Suspensions
  175
- Front Wheel Hub Overhaul
  176
- Removing the Front Wheel
  176
- Refitting the Front Wheel
  179
- Handlebar
  179
- Front Fork
  180
- Spring Length Check
  182
- Steering Bearing
  185
- Specific Tooling
  186
- Rear
  189
- Removing the Rear Wheel
  189
- Remove the Full Muffler Assembly
  189
- Swing-Arm
  190
- Refitting the Rear Wheel
  190
- Shock Absorbers
  195
- Centre-Stand
  196
- Side Stand
  197
- Rear Brake Calliper
  200
- Front Brake Calliper
  200
- Rear Brake Disc
  201
- Disc Inspection
  201
- Front Brake Disc
  202
- Front Brake Pads
  204
- Rear Brake Pads
  205
- Rear - Combined
  206
- Brake Fluid Level Check
  207
- Rear Brake Pump - Combined
  209
- Circuit Diagram
  212
- Cooling Circuit
  212
- System Bleed
  213
- Thermostat
  213
- Driving Mirrors
  218
- Side Fairings
  218
- Seat
  218
- Rear Handlebar Cover
  219
- Instrument Panel
  219
- Front Handlebar Cover
  219
- Headlight Assy.
  220
- Frame Central Cover
  221
- Legshield
  222
- Knee-Guard
  223
- Taillight Assy.
  224
- Front Wheel Housing
  224
- License Plate Light
  225
- Footrest
  225
- License Plate Holder
  227
- Helmet Bay
  229
- Fuel Tank
  230
- Front Mudguard
  231
- Top-Case
  232
- Handles and Top Side Fairings
  233
- Flyscreen
  233
- Analogue Instrument Panel Support
  234
- Pre-Delivery
  235
- Aesthetic Inspection
  236
- Tightening Torques Inspection
  236
- Levels Check
  237
- Road Test
  237
- Test Ride
  237
- Static Test
  238
- Functional Inspection
  238
- Time
  239
- Crankcase
  241
- Crankshaft
  242
- Cylinder Assy.
  243
- Cylinder Head Assy.
  244
- Rocker Arms Support Assy.
  245
- Cylinder Head Cover
  246
- Oil Filter
  247
- Driven Pulley
  248
- Oil Pump
  249
- Final Gear Assy.
  250
- Driving Pulley
  251
- Starter Motor
  253
- Flywheel Magneto
  254
- Exhaust Pipe
  257
- Air Cleaner
  258
- Frame
  259
- Legshield Spoiler
  261
- Rear Cover
  263
- Central Cover
  264
- Mudguard
  265
- Rear Shock-Absorber
  267
- Handlebar Covers
  268
- Handlebar Components
  269
- Locks
  273
- Electric Devices
  279
- Electronic Controls
  281
- Transmissions
  282
- Rear Side Fairings
  284
- Windscreen
  288
- Stickers
  289

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