Assembling And Installing The Front Brake Calipers - Yamaha TW200N Service Manual

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FRONT BRAKE
ASSEMBLING AND INSTALLING THE
FRONT BRAKE CALIPERS
WARNING
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
• Never use solvents on internal brake
components as they will cause the piston
seals to swell and distort.
• Whenever a brake caliper is disassem-
bled, replace the brake caliper piston
seals.
Recommended brake fluid
1. Install:
• brake caliper bracket 1
• brake caliper 2
NOTE:
Temporarily tighten the retaining bolts.
2. Install:
• copper washers
• brake hose 1
• union bolt 2
WARNING
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Proper brake hose routing is essential to
insure safe motorcycle operation. Refer to
"CABLE ROUTING".
CAUTION:
When installing the brake hose onto the
brake caliper, make sure that the brake
pipe a touches the projection b on the
brake caliper.
– 59 –
CHAS
DOT 4
30 Nm (3.0 m · kg, 22 ft · lb)
New
30 Nm (3.0 m · kg, 22 ft · lb)