Disassembling The Front Brake Caliper - Yamaha TW200N Service Manual

FRONT BRAKE
DISASSEMBLING THE FRONT BRAKE
CALIPER
NOTE:
Before disassembling either brake caliper,
drain the brake fluid from the entire brake sys-
tem.
1. Remove:
• union bolt 1
• copper washers 2
• brake hose 3
3
NOTE:
Put the end of the brake hose into a container
1
and pump out the brake fluid carefully.
2
2. Remove:
• brake caliper pistons 1
• brake caliper piston seals 2
a. Blow compressed air into the brake hose
joint opening a to force out the pistons
from the brake caliper.
WARNING
• Cover the brake caliper pistons with a
rag. Be careful not to get injured when the
pistons are expelled from the brake cali-
per.
• Never try to pry out the brake caliper pis-
tons.
b. Remove the brake caliper piston seals.
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CHAS