General Maintenance And Lubrication Chart - Yamaha TW200N Service Manual

GENERAL MAINTENANCE AND LUBRICATION CHART

GENERAL MAINTENANCE AND LUBRICATION CHART
No. ITEM
• Warm-up engine
1 Engine oil
before draining.
• Clean filter ele-
ment and oil
strainer.
2 * Oil filter/strainer
• Replace oil filter
and strainer if dam-
aged.
• Wet type filter must
3 * Air filter be washed and
damped with oil.
• Adjust free play.
• Check fluid leak-
age. (Front)
(see NOTE.)
• Correct if neces-
4 * Brake system
sary.
• Replace pads if
necessary. (Front)
• Replace shoes if
necessary. (Rear)
5 * Clutch • Adjust free play.
• Check chain condi-
tion.
6 Drive chain
• Adjust and lubricate
chain thoroughly.
Control and meter • Apply chain lube
7
cable thoroughly.
Rear arm pivot • Apply until new
8 *
shaft grease shows.
Brake/clutch lever • Apply chain lube
9
pivot shaft lightly.
• Lubricate.
Brake pedal and
10 • Apply chain lube
shift pedal shaft
lightly
• Check operation
and lubricate.
11 * Sidestand pivots
• Apply chain lube
lightly.
• Check operation
12 * Front fork
and leakage.
• Check bearings
assembly for
looseness.
13 * Steering bearings
• Moderately repack
every 10,000 mi
(16,000 km)
• Check bearings for
14 * Wheel bearings
smooth rotation.
ROUTINE TYPE
1) Yamalube 4
(20 W 40) or
SAE 20 W 40 type
"SE/SF" motor oil.
2) Yamalube 4
(10 W 30) or
SAE 10 W 30 type
"SE/SF" motor oil.
–
Yamaha foam air fil-
ter oil or other quality
air filter oil.
–
–
Special O-ring chain
lubricant
Yamaha chain and
cable lube or engine
oil.
Lithium-soap-based
grease. (all-purpose
grease)
Lithium-soap-based
grease. (all-purpose
grease)
Lithium-soap-based
grease. (all-purpose
grease)
Lithium-soap-based
grease. (all-purpose
grease)
–
Medium weight
wheel bearing
grease.
–
– 19 –
INITIAL ODOMETER READINGS
600 mi 4,000 mi 7,000 mi
(1,000 km) (6,000 km)
(11,000 km)
or 1 month
or 6 month or 12 month
√ √ √
√ √
√ √ √
√ √ √
√ √ √
Every 300 mi (500 km)
√ √ √
√ √
√ √
√ √
√ √
√ √
√ √
√ √
CHK
ADJ
10,000 mi 13,000 mi
(16,000 km) (21,000 km)
or 18 month or 24 month
√ √
√
√ √
√ √
√ √
√ √
√ √
√ √
√ √
√ √
√ √
√
Repack
√ √