Suzuki DF 90 Service Manual page 206

CONROD CAP
1. Apply engine oil to crank pin and conrod bearing.
2. Install conrod cap (with bearing) to conrod with dot ( • ) mark
on cap toward flywheel side.
Reassemble each conrod cap to its original position.
3. Apply engine oil lightly to conrod bolts.
4. Tighten conrod cap nuts in two steps.
Conrod cap nut :
18 N . m (1.8 kg-m, 13.0 lb.-ft.)
1st step
Final step 35 N . m (3.5 kg-m, 25.5 lb.-ft.)
CRANKCASE TO CYLINDER
1. Clean mating surface of cylinder and crankcase.
2. Apply Suzuki Bond to mating surface of crankcase as
shown in figure.
99000-31140 : Suzuki Bond 1207B
Apply bond to mating surface only.
Do not allow bond to contact surface of bearing.
3. Install five (5) dowel pins 1.
POWER UNIT
dot (•)
Flywheel
side
Match mark Match mark Match mar
Apply Bond to marked line.
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