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Manuals
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Suzuki Manuals
Outboard Motor
DF15
Service manual
Suzuki DF15 Service Manual
Four stroke outboard motor
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
General Information 1
General Information
Periodic Maintenance
Ignition and Electrical
Fuel System
Lower Unit
Recoil Starter
Component Parts and Important Item Illustrations
Table of Contents
Warning/Caution/Note
General Precautions
Identification Number Location
Fuel and Oil
Gasoline Recommendation
Engine Oil
Engine Break-In
Warm-Up Recommendation
Throttle Recommendation
Propellers
Specifications
Service Data
Tightening Torque
Special Tools
Materials Required
Periodic Maintenance
Periodic Maintenance Schedule
Periodic Maintenance Chart
Maintenance and Tune-Up Procedures
Engine Oil
Engine Oil Filter
Gear Oil
Lubrication
Spark Plug
Valve Clearance
Timing Belt
Idle Speed
Carburetor
Ignition Timing
Breather and Fuel Line
Fuel Filter
Water Pump/Water Pump Impeller
Propeller/Nut/Pin
Anodes and Bonding Wires
Battery
Bolts and Nuts
Oil Pressure
Cylinder Compression
Test Procedure
Ignition and Electrical
Ignition System
Principles of Operation
Ignition Timing Control
Troubleshooting
Inspection
Removal/Installation
Caution System
Over-Revolution Caution System
Low Oil Pressure Caution System
Testing Oil Pressure Caution System
Removal and Installation
Battery Charging System
Outline
Inspection
Removal/Installation
Electric Starter System
Outline
Troubleshooting
Inspection
Starter Motor
Fuel System
Fuel Line
Removal/Installation
Fuel Leakage Check Procedure
Fuel Hose Connection
Precaution on Fuel System Service
General Precaution
Carburetor
Removal
Installation
Disassembly
Cleaning & Inspection
Reassembly
Throttle Control
Installation/Adjustment
Fuel Pump
Removal/Installation
Disassembly/Reassembly
Inspection
Fuel Tank
Disassembly/Reassembly
Inspection
Operation
Carburetor
Recoil Starter
Removal
Disassembly
Inspection
Reassembly
Installation
Neutral Start Interlock (Nsi)
Installation/Adjustment
Power Unit
Power Unit
Removal
Installation
Cylinder Head Assembly
Removal
Assembly
Disassembly
Inspection/Servicing
Reassembly
Cylinder/Crankshaft/Piston
Disassembly
Inspection/Servicing
Reassembly
Thermostat
Removal
Inspection
Installation
Operation
Water Cooling System
Engine Lubrication System
MID Unit
Engine Side Cover
Removal
Installation
Tiller Handle
Removal
Installation
Disassembly/Assembly
Driveshaft Housing and Oil Pan
Removal
Inspection
Reassembly
Removal/Disassembly
Inspection
Reassembly
Lower Unit
Removal & Disassembly
Pinion Bearing
Inspection
Propeller
Gearcase
Gears
Propeller Shaft Components
Propeller Shaft Bearing Housing
Shift Cam and Related Items
Water Pump and Related Items
Water Inlet Housing
Driveshaft
Assembly & Installation
Lower Unit Gears- Shimming and Adjustment
Forward Gear/Pinion Gear
Pinion Gear/Reverse Gear
Checking Propeller Shaft Thrust Play
Wire/Hose Routing
Wiring Diagram
Df9.9/Df15
Df9.9E/Df15E
Df9.9R/Df15R
Wire Routing
Fuel/Water Hose Routing
Df9.9/15 "K6" (2006) Model
Specifications
Service Data
Battery Charge Coil
Neutral Switch Bracket
Shift Cam Spring Pin, Shift Cam and Shift Rod
Df9.9/15 "K7" (2007) Model
Specifications
Service Data
Tightening Torque
Cam Shaft Pulley Bolt
Cylinder Head, Recoil Starter Assy and Timing Belt Cover
Clutch Notch Lever
Oil Pan Gasket
Water Pump and Gearcase
Df9.9T/Th "K8" (2008) Model
Specifications
Service Data
Tightening Torque
Cylinder/Crankshaft Bearing
Power Tilt
Service Procedure
Air Bleeding
Power Tilt Unit
Pt Motor Relay
Pt Switch
Operation
Wiring Diagram
Wire Routing
Outboard Motor
Df9.9T/Th/Df15 (Serial No. 110001 and Later) Foreword
General Information
Specifications (Df9.9T/Th)
Service Data (Df9.9T/Th)
Service Data (Df15)
Special Tools
Periodic Maintenance
Maintenance and Tune-Up Procedures
Cylinder Compression
Ignition and Electrical
Ignition System
Power Unit
Cylinder Head
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Quick Links
1
Fuel and Oil
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For 2005 model
9 9 5 0 0 - 9 4 J 0 1 - 0 1 E
Table of
Contents
Previous
Page
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Page
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2
3
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Chapters
General Information 1
5
Periodic Maintenance
27
Ignition and Electrical
48
Fuel System
88
Recoil Starter
112
Power Unit
121
MID Unit
167
Lower Unit
187
Wire/Hose Routing
211
Df9.9/15 "K6" (2006) Model
223
Df9.9/15 "K7" (2007) Model
235
Df9.9T/Th "K8" (2008) Model
250
Df9.9T/Th/Df15 (Serial No. 110001 and Later) Foreword
295
Table of Contents
Troubleshooting
TROUBLESHOOTING
51
TROUBLESHOOTING
72
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