Battery Warning Light - Club Car 1998 Maintenance And Service Manual Supplement

12
ELECTRICAL COMPONENTS
Resistor Installation, Continued:
5. Install the 1000 ohm resistor assembly (30) (color bands brown, black, red, and gold) onto the seventh and
eighth threaded posts (Figure 12-12, Page 12-16).
6. Install the 1000 ohm resistor assembly (31) (color bands brown, black, red, and gold) onto the eighth and
ninth threaded posts (Figure 12-12, Page 12-16).
7. Make sure the purple wire (24) is connected to the third threaded post and the white/black wire (25) is con-
nected to the ninth threaded post (Figure 12-12, Page 12-16).
WARNING
• MAKE SURE WIRES ARE CONNECTED TO WIPER SWITCH CONTACTS EXACTLY AS STATED. IF THEY ARE NOT, THE
VEHICLE COULD START IN A SPEED OTHER THAN FIRST.
8. Install seven 1/4-20 hex nuts onto the threaded posts (with resistors attached) and tighten to 40 in.lb (4.5 N-
m) (Figure 12-12, Page 12-16).
9. Coat all terminals with Battery Protector Spray (Club Car Part Number 1014305) to minimize corrosion.

BATTERY WARNING LIGHT

Read DANGER and WARNING on page 12-1.
Testing the Battery Warning Light
1. Turn key switch OFF, place Tow/Run switch in TOW and place Forward/Reverse rocker switch in NEUTRAL.
2. Disconnect the six-pin connector at the OBC.
3. Remove the wedge lock from the six-pin connector housing that is connected to the vehicle wire harness.
Remove the brown wire from the connector plug.
4. Using a jumper wire with an alligator clip at each end, connect one alligator clip to the negative post of bat-
tery No. 1 and the other alligator clip to the brown wire terminal socket that was removed from the six-pin
connector plug.
Page 12-16 1998/1999 PowerDrive Plus Maintenance and Service Supplement
39
34
1
32
POST 5
POST 4
POST 3
26
POST 2
POST 1
Figure 12-12 Resistors
Battery Warning Light
POST 8
POST 7
30 POST 9
POST 6
28
29
27
24
31
25