Reconditioning The Motor - Club Car 1998 Maintenance And Service Manual Supplement

MOTOR
2. To fabricate a guide ring installation tool, glue a guide ring (Club Car Part No. 101789101) onto an input shaft
(Club Car Part No. 1013764) and allow the glue to set (Figure 15-11, Page 15-9).
Guide Ring Removal
1. Using snap ring pliers, remove the snap ring (20) (Figure 15-8, Page 15-7).
2. Insert fingers of a seal puller (Club Car Part No. 1012809) through guide ring (18) (approximately 3/4 in. (19
mm) into the shaft). Turn the adjusting block to expand the fingers until they are wedged under the bottom
edge of the guide ring. Remove the guide ring by quickly and forcefully sliding the ram up the tool shaft and
against the stop (Figure 15-13, Page 15-11). The guide ring may also be removed using a small pry bar.
Guide Ring Installation
1. Coat the outside surface of the new guide ring with a thin film of guide ring adhesive (Club Car Part No.
101813201), then slide the guide ring onto the guide ring installation tool (Figure 15-11, Page 15-9) next to
the guide ring already in place. Mating the splines of the input shaft with the splines in the armature shaft,
insert the input shaft into the armature shaft until the new guide ring is seated against the end of the arma-
ture splines. Remove the guide ring installation tool from the armature. Make sure the guide ring remains
seated.
2. After the guide ring is installed, allow the glue to set for 24 hours before installing the snap ring (20) and
installing the motor onto the transaxle (Figure 15-8, Page 15-7).
INPUT SHAFT TO MAKE A GUIDE RING
ALIGNMENT AND INSTALLATION TOOL)
WITH ADHESIVE (TO BE INSTALLED)
ARMATURE SHAFT

RECONDITIONING THE MOTOR

Read DANGER and WARNING on page 15-1.
Motor reconditioning must be performed by a qualified motor repair technician. The use of proper tools and meth-
ods is absolutely essential for successful motor reconditioning.
GUIDE RING (GLUED TO
GUIDE RING
Figure 15-11 Guide Ring
1998/1999 PowerDrive Plus Vehicle Maintenance and Service Supplement Page 15-9
Reconditioning the Motor
TRANSAXLE INPUT SHAFT
(CLUB CAR PART
NO. 1013764) (GUIDE RING
ALIGNMENT AND
INSTALLATION TOOL,
AFTER A GUIDE RING IS
GLUED TO THE SHAFT)
15