Armature continuity:
Commutator
segments a
Segment a –
Armature core b
Segment a –
Armature shaft c
Front and rear cover
1. Check the front cover oil seal. Replace
the front cover if damaged or worn.
2. Check the rear cover metal. Replace the
rear cover if cracked or damaged.
Brush holder
Brush length
1. Measure the brush length a. Replace
the brush holder assy. if below specifica-
tion.
Brush length a:
6.5–12.5 mm (0.26–0.49 in)
Brush holder assy. continuity
1. Check the brush holder assy. for continu-
ity. Replace if out specification.
Continuity
No continuity
No continuity
a
a
d
d
Brush holder assy. continuity:
Brush a – Brush b
Brush c – Brush d
Brush c – Terminal e
Brush d – Terminal e
For all brush and terminal
combinations not listed
above.
Starter motor assembly
Do not reuse an O-ring, always replace it
with a new one.
1. Install the brush holder assy. 1, and
then tighten the nut a to the specified
torque.
Starter motor
c
1
b
e
2
a
c
3
b
e
4
Continuity
5
No continuity
6
7
8
9
A
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