Related Manuals for Yamaha WaveRunner VX110 Sport
Summary of Contents for Yamaha WaveRunner VX110 Sport
- Page 1 WaveRunner VX110 Sport VX110 Deluxe ASSEMBLY MANUAL *LIT186660036* LIT-18666-00-36 F1K-28107-1G-11...
- Page 2 WaveRunner VX110 Sport/VX110 Deluxe ASSEMBLY MANUAL ©2004 by Yamaha Motor Corporation, USA 1st Edition, October 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, USA is expressly prohibited. Printed in USA P/N LIT-18666-00-36...
- Page 3 Since some external parts of the watercraft have not been assemblied at the Yamaha fac- : Coat with water resistant grease. tory for convenience of packing, assembly by (Yamaha grease A, Yamaha marine the Yamaha dealer is required.
- Page 4 GENERAL TORQUE SPECIFICATIONS General torque This chart specifies the torques for tightening Nut A Bolt B specifications standard fasteners with standard clean dry N•m kgf•m ft•lb ISO threads at room temperature. Torque 8 mm specifications for special components or 10 mm assemblies are given in applicable sections of 12 mm this manual.
- Page 5 NOTE: For USA: If concealed damage is found during uncrating, refer to the Yamaha Warranty Handbook, Chapter 3. Documentation may be required for warranty reimbursement. Do not continue with uncrating or throw the crate away until the requirements in Chapter 3 have been met.
- Page 6 COMPARTMENT DIAGRAM COMPARTMENT PART CHART Part name Q’ty Part number Handlebar assembly F1K-U155A-00 Engine shut-off cord EW2-68348-00 Upper handlebar holder EU0-23814-30 Bolt 8 × 48 mm (0.31 × 1.89 in) 90119-089UU F1K-U142D-00 Upper handlebar cover F1K-U143D-01 Lower handlebar cover F1K-U143E-00 Screw 6 ×...
- Page 7 Part name Q’ty Part number Washer 18 × 8 mm (0.71 × 0.31 in) 9299R-08200 Nut 8 mm (0.31 in) 9572R-08300 Rivet 90269-08801 Storage compartment panel F1K-U475F-01 Flushing hose connector 67X-E2590-00 Tool kit F1B-65986-00 Vinyl bag EU0-65901-01 Owner’s/Operator’s manual F1K-F8199-10 Riding practice guide F1K-F819T-10 Riding instruction card...
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Page 8: Throttle Cable Installation
THROTTLE CABLE INSTALLATION EXPLODED DIAGRAM 3.4 N • m (0.34 kgf • m, 2.5 ft • Ib) 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) INSTALLATION CHART Step Procedure/Part name Q’ty Service points THROTTLE CABLE Follow “Step” order for installation. INSTALLATION Lower handlebar cover Screw... -
Page 9: Exploded Diagram
EXPLODED DIAGRAM 3.4 N • m (0.34 kgf • m, 2.5 ft • Ib) 3.7 N • m (0.37 kgf • m, 2.7 ft • Ib) Step Procedure/Part name Q’ty Service points Throttle cable Corrugated tube Handlebar switch NOTE: Screw 5 ×... -
Page 10: Handlebar Installation
HANDLEBAR INSTALLATION EXPLODED DIAGRAM INSTALLATION CHART Step Procedure/Part name Q’ty Service points HANDLEBAR INSTALLATION Follow “Step” order for installation. NOTE: Upper handlebar holder The upper handlebar holder should be installed with the punched mark a forward. Bolt 8 × 48 mm (0.31 × 1.89 in) NOTE: Tighten the bolts so that the front clearance b of the upper handlebar holder is smaller than... - Page 11 EXPLODED DIAGRAM Step Procedure/Part name Q’ty Service points Throttle cable Installation steps: • Install the throttle cable end into the throt- tle lever. • Fit the seal 1 into the groove in the bracket. • Turn the adjuster 2 in/out until the speci- fied free play is obtained.
- Page 12 STEERING PAD INSTALLATION EXPLODED DIAGRAM INSTALLATION CHART Step Procedure/Part name Q’ty Service points STEERING PAD Follow “Step” order for installation. INSTALLATION Upper handlebar cover Screw 5 × 15 mm (0.20 × 0.59 in) Screw 4 × 9 mm (0.16 × 0.35 in) Engine shut-off cord NOTE: Star label tag...
- Page 13 REAR VIEW MIRROR INSTALLATION EXPLODED DIAGRAM 15 N • m (1.5 kgf • m, 11 ft • Ib) 15 N • m (1.5 kgf • m, 11 ft • Ib) INSTALLATION CHART Step Procedure/Part name Q’ty Service points REAR VIEW MIRROR Follow “Step”...
- Page 14 EXPLODED DIAGRAM 15 N • m (1.5 kgf • m, 11 ft • Ib) 15 N • m (1.5 kgf • m, 11 ft • Ib) Step Procedure/Part name Q’ty Service points NOTE: Storage compartment panel Before installing the storage compartment panel, fasten the buzzer lead, steering sensor lead, start switch lead, engine shut-off switch lead, and multifunction meter lead with a plastic...
- Page 15 SERVICE POINTS RIVET INSTALLATION 1. Install: • Rivets Installing steps: • Insert a rivet completely in the holes in both the storage compartment panel 1 and inner hull. • Push in the rivet pin 2 until it clicks and is flush with the top of the rivet. NOTE: •...
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Page 16: Battery Installation
BATTERY INSTALLATION EXPLODED DIAGRAM INSTALLATION CHART Step Procedure/Part name Q’ty Service points BATTERY INSTALLATION Follow “Step” order for installation. NOTE: Battery Charge the battery before installing it. Refer to “PREDELIVERY CHECK”. Battery breather hose CAUTION: Battery positive lead (red) Make sure that the battery breather hose is Battery negative lead (black) not pinched. - Page 17 PREDELIVERY CHECK CHECKING CHART Check elements Checking points Reference page Throttle lever Free play Oil tank Engine oil Battery Battery condition Steering system Handlebar and jet thrust nozzle horizontal positions Shift system Reverse gate position (Deluxe model only) OIL TANK 1.
- Page 18 NOTE: • The engine cannot be started if the Yamaha Security System is in the lock mode. • For information on the Yamaha Security System, see the owner’s manual. • Run the engine at trolling speed for 6 minutes or more, and then stop the engine.
- Page 19 NOTE: If the ambient temperature is 20 °C (68 °F) or less, warm up the engine for an addi- tional 5 minutes. • Remove the oil filler cap 1, wipe the dip- stick 2 clean, and then screw the filler cap into the filler hole completely.
- Page 20 BATTERY WARNING Battery electrolyte is poisonous and dan- gerous, causing severe burns, etc. Electro- lyte contains sulfuric acid. Avoid contact with skin, eyes or clothing. Antidotes External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg or vegetable oil.
- Page 21 2. Initial battery charging: • Battery Charging steps: • Connect the charging cable (+) and (–) of the battery charger to the battery termi- nals correctly. • Charge the battery for 3 to 5 hours with the rate of 1.9 ampere. WARNING Turn the battery charger on after the bat- tery is connected to the charger.
- Page 22 STEERING CABLE 1. Check: • Distance a, b Out of specification → Adjust. Difference of distances a and b: Maximum 5 mm (0.2 in) Checking steps: • Set the control grip in the neutral position. • Turn the handlebar lock to lock. •...
- Page 23 SHIFT CABLE (Deluxe model only) 1. Check: • Reverse gate stopper lever position Incorrect → Adjust. Checking steps: • Set the shift lever to the reverse position. • Check that the reverse gate 1 contacts the stopper 2. 2. Adjust: •...
- Page 24 APPENDICES SERVICE DATA Item Unit VX110 Sport/VX110 Deluxe Trolling speed: r/min 1,550–1,750 Spark plug: Type CR9EB mm (in) 0.7–0.8 (0.028–0.031) Fuel and oil: Fuel Regular unleaded gasoline with a minimum octane rating of 86 (PON ) or 90 (RON Engine oil SAE 10W-30, 20W-40, 20W-50 API SE, SF, SG, SH, SJ, SL Fuel tank capacity...
- Page 26 YAMAHA MOTOR CORPORATION, USA Printed in USA × 1 CR Nov. 2004 –...