Yamaha WaveRunner VX 700 Manuals

Yamaha WaveRunner VX 700 Manuals

Manuals and User Guides for Yamaha WaveRunner VX 700. We have 1 Yamaha WaveRunner VX 700 manual available for free PDF download: Service Manual

Yamaha WaveRunner VX 700 Service Manual

Yamaha WaveRunner VX 700 Service Manual (181 pages)

Brand: Yamaha | Category: Boat | Size: 9.09 MB

Table of Contents

1 General Information

3
- Specification
  2
- Table of Contents
  3
- General Information
  5
  - Safety While Working
    6
    
    Rotating Part
    6
    
    Hot Part
    6
    
    Electric Shock
    6
    
    Impeller
    6
    
    Handling of Gasoline
    6
    
    Ventilation
    7
    
    Self-Protection
    7
    
    Working with Crane
    7
    
    Handling of Heat Gun
    8
    
    Part, Lubricant, and Sealant
    8
    
    Handling of Sealant
    8
    
    Special Service Tool
    8
    
    Tightening Torque
    8
    
    Non-Reusable Part
    8
    
    Disassembly and Assembly
    9
  - How to Use this Manual
    10
    
    Manual Format
    10
    
    Abbreviation
    11
  - Adhesive, Lubricant, Sealant, and Thread Locking Agent
    12
    
    Symbol
    12
  - Special Service Tool
    13
  - Model Feature
    15
    
    Identification Number
    15
Specification

17
- Model Data
  
  18
  - Dimension and Weight
    18
  - Model Code
    18
  - Performance
    18
  - Power Unit
    18
  - Specifications
    18
  - Battery Requirement
    19
  - Drive Unit
    19
  - Fuel and Oil Requirement
    19
  - Fuel System
    20
  - Power Unit
    20
- Power Unit Technical Data
  
  20
  - Cylinder Head Assy
    20
  - Crank Case Assy
    21
  - Jet Pump Unit
    22
- Fuel System Technical Data
  
  20
- Jet Pump Unit Technical Data
  
  22
- Electrical Technical Data
  
  22
  - Ignition System
    22
  - Charging System
    23
  - Control System
    23
  - Starting System
    24
  - Meter System
    24
- Specified Tightening Torque
  
  25
  - Fuel System
    25
  - Power Unit
    25
  - Jet Pump Unit
    27
  - Electrical System
    27
  - Hull and Hood
    28
- General Tightening Torque
  
  29
- Cooling System
  
  30
- Cable and Hose Routing
  
  31
  - Starboard Bow View
    31
  - Top View
    32
  - Port View
    34
Mnt Maintenance

37
- Maintenance Interval Chart
  
  38
  - Maintenance
    38
- Periodic Service
  
  39
  - Steering System
    39
    
    Steering Master Check
    39
    
    Throttle Lever Free Play Check
    39
    
    Throttle Lever Free Play Adjustment
    39
  - Fuel System
    40
    
    Fuel Filter Check
    40
    
    Fuel Hose Check
    40
    
    Fuel Filler Cap, Fuel Filler Neck, and Hose Check
    40
    
    Fuel Tank Check
    40
    
    Water Separator Check
    41
    
    Choke Cable Check
    41
    
    Choke Cable Adjustment
    41
  - Oil Injection System
    41
    
    Oil Filter Check
    41
    
    Oil Hose, Oil Filler Cap and Rubber Seal Check
    41
    
    Oil Tank Check
    41
    
    Check Valve Check
    41
  - Power Unit
    41
    
    Spark Plug Check
    41
    
    Compression Pressure Measurement
    42
    
    Engine Oil Level Check
    43
    
    Trolling Speed Check
    43
    
    Trolling Speed Adjustment
    43
    
    Engine Mount Check
    43
    
    Nut and Bolt Check
    44
  - Jet Pump Unit
    44
    
    Impeller Check
    44
    
    Water Inlet Strainer Check
    44
    
    Jet Thrust Nozzle Steering Angle Check
    44
    
    Jet Thrust Nozzle Steering Angle Adjustment
    44
  - Electrical
    45
    
    Battery Check
    45
  - Hull and Hood
    46
    
    Bilge Strainer Check
    46
    
    Drain Plug Check
    47
  - Lubrication Points
    47
    
    Throttle Cable and Choke Cable Lubrication
    47
    
    Nozzle Pivot Shaft and Steering Cable Lubrication
    47
    
    Steering Cable and Steering Cable Joint Lubrication
    47
Fuel System

49
- Fuel Cock and Fuel Filter
  
  50
  - Fuel Filter Check
    51
  - Fuel Cock Check
    51
- Fuel System
  
  50
- Choke Cable
  
  52
- Oil Tank
  
  53
  - Oil Line Check
    54
  - Oil Level Sensor Check
    54
  - Oil Tank Check
    54
- Fuel Tank
  
  55
  - Check Valve Check
    56
  - Fuel Level Sensor Check
    56
  - Fuel Tank Check
    56
  - Fuel Filler Cap Check
    56
- Carburetor Unit
  
  57
  - Choke Cable and Throttle Cable Installation
    59
  - Carburetor Assy. Check
    59
- Carburetor and Fuel Pump
  
  63
  - Diaphragm Check
    63
  - Arm Check
    63
  - Body Assy. Check
    63
  - Needle Valve Check
    63
  - Jet and Carburetor Body Check
    63
  - Fuel Pump Check
    64
  - Fuel Filter Check
    64
  - High and Low Speed Screw Adjustment
    64
  - Throttle Valve Synchronization Check and Adjustment
    64
  - Choke Valve Synchronization Check and Adjustment
    64
  - Carburetor Assy. Check
    65
  - Power Unit
    65
- Oil Pump
  
  66
  - Oil Pump Check
    67
  - Oil Hose Check
    67
  - Check Valve Check
    67
  - Oil Pump Air Bleeding
    67
Power Unit

68
- Engine Unit
  
  71
- Engine Mount
  
  72
  - Engine Unit Removal
    73
  - Engine Mount Check
    75
  - Engine Unit Installation
    75
- Exhaust Ring
  
  79
- Exhaust Chamber Assy
  
  80
  - Powr Power Unit
    80
- Exhaust Chamber
  
  81
- Muffler
  
  82
  - Reed Valve Check
    84
- Cylinder Head
  
  85
  - Cylinder Head Check
    86
  - Cylinder Head Installation
    86
- Cylinder
  
  87
  - Cylinder Check
    88
  - Cylinder Installation
    88
- Pistons
  
  91
  - Piston Pin Clip Removal and Installation
    91
  - Piston Check
    91
  - Piston Ring Check
    91
  - Piston Pin and Bearing Check
    92
  - Piston Installation
    92
- Flywheel Magneto and Base Assy
  
  94
- Starter Clutch Assy
  
  94
- Crankcase
  
  99
  - Crankcase Check
    101
  - Crankcase Installation
    101
- Crankshaft
  
  102
  - Crankshaft Check
    103
Jet Pump Unit

105
- Intake Grate and Ride Plate
  
  106
- Jet Pump Unit
  
  109
  - Jet Pump Unit Removal
    109
  - Jet Pump Unit Installation
    109
- Jet Thrust Nozzle, Impeller Duct, and Impeller Housing
  
  110
- Impeller Duct and Drive Shaft
  
  111
  - Drive Shaft Removal
    112
  - Impeller Check
    112
  - Impeller Housing Check
    113
  - Drive Shaft Check
    113
  - Drive Shaft Installation
    113
- Transom Plate and Hoses
  
  115
  - Bilge Strainer Check
    116
  - Bilge Hose Check
    116
  - Cooling Water Hose Check
    116
- Bearing Housing
  
  117
- Intermediate Drive Shaft Assy
  
  118
  - Joint Removal
    119
  - Joint Installation
    119
  - Driven Coupling Removal and Installation
    120
  - Intermediate Drive Shaft Extension Removal
    120
  - Intermediate Drive Shaft Removal
    120
  - Bearing Removal
    120
  - Driven Coupling Check
    121
  - Bearing and Oil Seals Installation
    121
  - Intermediate Drive Shaft Installation
    121
  - Intermediate Drive Shaft Extension Installation
    121
Electrical System

123
- Electrical Components
  
  124
- Electrical System
  
  124
- Electrical Box
  
  127
- Electrical Analysis
  
  128
  - To Measure the Peak Voltage
    128
- Ignition System
  
  128
  - Ignition Coil
    128
  - CDI Unit
    129
  - CDI Unit Resistance
    129
  - Charge Coil
    130
  - Pickup Coil
    131
  - Thermoswitch
    131
- Charging System
  
  132
  - Lighting Coil
    132
  - Rectifier Regulator
    132
  - Fuse
    133
    
    Left Handlebar Switch Assy
    133
    
    Starter Relay
    134
- Starting System
  
  133
- Starter Motor
  
  135
  - Starter Motor Operation
    136
  - Armature
    136
  - Front and Rear Cover
    137
  - Brush Holder
    137
  - Starter Motor Assembly
    137
- Indication System
  
  138
Hull and Hood

140
- Handlebar and Handlebar Switch Assy
  
  144
  - Left Handlebar Switch Assy. and Throttle Lever Assy
    144
- Steering Master
  
  156
  - Bushing Check
    156
  - Shift Lever Assy. Check
    156
  - Steering Arm Assy. Installation
    156
- Steering Cable
  
  158
  - Steering Cable Installation (Jet Pump End)
    158
- Ventilation Hose and Water Separator
  
  162
  - Cooling Water Pilot Outlet Installation
    162
  - Seat Lock Check
    162
  - Water Separator Assy. Installation
    162
  - Water Separator Assy. Removal
    162
  - Trbl Shtg
    171
    
    Wiring Diagram
    178

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