Lamp Replacement; Headlight Housing Installation; Tail Light / Brake Light - Polaris MS4000 Service And Owner's Manual

ELECTRICAL
3. Remove the O-ring (A) from the headlight brackets (both
sides).
B
4. After the O-rings are removed from the headlight, remove
the adjustment screw (B) and pull the headlight from the
brackets.

Headlight Housing Installation

1. To install the headlight housing, press the headlight tabs
back into the brackets.
2. Secure the headlight housing with the rubber O-rings on
each side (A). Install the adjustment screw (B).
B
3. Reconnect wire harness or re-insert bulb if previously
removed.
4. Adjust headlights using the "High Beam Headlight
Adjustment" procedure on the previous page.
10.18

TAIL LIGHT / BRAKE LIGHT

Lamp Replacement

A
Before replacing the tail light, use a digital multi-meter to test
the harness to ensure the lamp is receiving 12 volts and that a
ground path is present.
If the tail light / brake light does not work the lamp assembly
may need to be replaced.
1. From the rear of the tail light remove two screws holding
lens cover in place and remove lens cover. (T-20 Torx)
2. Remove lamp by turning the rubber base 1/4 turn and
pulling the bulb out. Replace it with recommended lamp.
Apply Dielectric Grease (PN 2871329).
RD and BN
A
3. Reinstall the lens cover removed in Step 1.
4. Test the tail light / brake light to see it is working.
Tail Light Screws
Tail Light
Brake Light
OG and RD
Replacement Bulbs
PN 4030040