Rear Caliper Service (6X6); Caliper Removal - Polaris MS4000 Service And Owner's Manual

REAR CALIPER SERVICE (6X6)

Rear Caliper Exploded View
Apply Polaris DOT 4 Brake Fluid
to Component
Apply Polaris All Purpose
Grease
A. Socket Set Screw
B. Bleeder Screw
C. Caliper Assy.
D. Boot
E. Square O-rings
F. Piston
G. Caliper Mount
H. Brake Pads

Caliper Removal

1. Safely support the rear of the machine.
CAUTION
Use care when supporting vehicle so that it does
not tip or fall. Severe injury may occur
if machine tips or falls.
2. Use a wrench to remove the brake line. Place a container
to catch brake fluid draining from brake lines.
Remove Banjo Bolt
A
B
47 in. lbs.
(5.3 Nm)
C
E
F
D
E
3. After the fluid has drained into the container, remove the
two caliper mounting bolts and remove caliper.
4. Clean disc, caliper body, and pistons with brake cleaner or
alcohol.
BRAKES
G
H
Remove Caliper Bolts
9.25
9