Polaris MS4000 Service And Owner's Manual page 63

MODEL: POLARIS RANGER CAB KIT INSTALLATION INSTRUCTIONS
3. REAR PANEL (cont'd.)
3.3 Place the rear panel assembly on the vehicle as shown in fig. 3.3. (NOTE: the
bottom of the rear panel is to remain in front of the four (4) welded tubes as
shown in fig. 3.3.1) (NOTE: a cut will need to be made in the flat rubber filler
where the seat belt comes through.)
3.4 Secure the rear panel assembly to the back side of the side frames using six
(6) 5/16" x 1" button head screws, steel washers, and plastic washers as
shown in fig. 3.4 (3 bolts per side frame). (NOTE: two of the three bolts will
go through the slots in the mounting brackets.)
4. SIDE FRAME (right side)
4.1 Install the right side frame (passenger's side) similar to the left side frame.
Secure the bottom of the side frame to the floorboard using the remaining
three (3) button head screws previously removed in step 1.3. Using two (2)
5/16" x 3/4" hex. head bolts, steel washers, and locknuts, attach the front mid-
dle section of the side frame to the matching mounting surface located inside
the plastic hood.
5. REAR CROSS BRACE
5.1 Install the rear cross brace as shown in fig. 5.1. Use one (1) 5/16" x 1" button
head screw, steel washer, and plastic washer, per side, in the back side of each
of the side frames. (NOTE: the top slot is to remain open until the roof is in-
stalled.)
6. COWL
6.1 Install the cowl using two (2) 5/16" x 1" button head screws, steel washers,
and plastic washers, per side, as shown in fig. 6.1, with the flap of bulb rubber
extended toward the front. Push cowl fully down and tighten bolts.
7. WINDSHIELD SUPPORT
7.1 With assistance, install the windshield support with the bent flange down. Use
one (1) 5/16" x 1" button head screw, steel washer, and plastic washer, per
side, as shown in fig. 7.1. (NOTE: the top holes will get fasteners once the
roof is installed.)
rear bolts only,
for now
Fig. 5.1 Rear cross brace
cowl bolts
Fig. 6.1 Cowl installation
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Fig. 3.3 Rear panel
assembly installed
Rear panel
tube
Fig. 3.3.1 Rear panel location
through rear
panel only
through mounting bracket
Fig. 3.4 Rear panel to side frame
lower bolts only, for now
Fig. 7.1 Windshield support
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