Adjustment; Transmission Service; Transmission Removal - Polaris MS4000 Service And Owner's Manual

Adjustment

1. Place gear selector in neutral. Make sure the transmission
bell crank is engaged in the neutral position detents.
Neutral Position
2. With two wrenches loosen the outside jam nut
counterclockwise. Turn the outside jam nut 1 1/2 turns.
Perform this procedure on the shift lever end, also.
Inside Jam Nut
3. After turning the outside jam nut 1 1/2 turns. Hold the
outside jam nut with a wrench and tighten the inside jam
nut clockwise, until it is tight against the bracket.
4. Repeat Step 4 and Step 5 until the proper adjustment is
made for the transmission cable.
5. Use this procedure to loosen or tighten the shift linkage
cable as needed.
Outside Jam Nut
Counterclockwise
Outside Jam Nut
Clockwise
Inside Jam Nut

TRANSMISSION SERVICE

Transmission Removal

1. Remove the PVT system from the left side of the
transmission.
2. Drive roll pin from rear driveshaft yoke.
4x4 Shown
Roll Pin Removal Tool (PN 2872608)
NOTE: The front output shaft yolk slides off during
the transmission removal.
3. Remove the air intake hose from the air box that is located
above the transmission. Place the hose to the side, this eases
the transmission removal. Remove the vent hose from the
top of the transmission.
Vent Tube & Air Intake Hose
TRANSMISSION
Roll Pin
Removal Tool
8.3
8