Checking The Pressure Plate; Checking The Pull Lever Shaft And Pull Rod; Checking The Primary Driven Gear; Installing The Clutch - Yamaha XT660Z 2008 Service Manual

EAS00286

CHECKING THE PRESSURE PLATE

1. Check:
• Pressure plate "1"
Cracks/damage → Replace.
• Bearing "2"
Damage/wear → Replace.
EAS00287
CHECKING THE PULL LEVER SHAFT
AND PULL ROD
1. Check:
• Pull lever shaft pinion gear teeth "1"
• Pull rod teeth "2"
Damage/wear → Replace the pull rod and
pull lever shaft pinion gear as a set.
2. Check:
• Pull rod bearing
Damage/wear → Replace.
EAS00292

CHECKING THE PRIMARY DRIVEN GEAR

1. Check:
• Primary driven gear
Damage/wear → Replace the primary drive
gear and clutch housing as a set.
Excessive noise during operation → Replace
the primary drive gear and clutch housing as
a set.
2
1
2
1
EAS00299

INSTALLING THE CLUTCH

1. Install:
• Clutch boss
• Lock washer
• Clutch boss nut "1"
NOTE:
Lubricate the crankshaft end threads with en-
gine oil.
2. Tighten:
• Clutch boss nut
Clutch boss nut
90 Nm (9.0 m·kg, 65 ft·lb)
NOTE:
While holding the clutch boss "2" with the uni-
versal clutch holder "3", tighten the clutch boss
nut.
Universal clutch holder
90890-04086
3. Bend the lock washer tab along a flat side of
the nut.
5-37
CLUTCH
New
3
2
1