Yamaha XT660Z 2008 Service Manual page 175

9. Measure:
• Front fork leg oil level "a"
Out of specification → Correct.
F F r r o o n n t t f f o o r r k k l l e e g g o o i i l l l l e e v v e e l l ( ( f f r r o o m m t t h h e e
t t o o p p o o f f t t h h e e i i n n n n e e r r t t u u b b e e , , w w i i t t h h t t h h e e
i i n n n n e e r r t t u u b b e e f f u u l l l l y y c c o o m m p p r r e e s s s s e e d d a a n n d d
w w i i t t h h o o u u t t t t h h e e f f o o r r k k s s p p r r i i n n g g ) )
1 1 4 4 5 5 . . 0 0 m m m m ( ( 5 5 . . 7 7 0 0 i i n n ) )
N N O O T T E E : :
• While filling the front fork leg, keep it upright.
• After filling, slowly pump the front fork leg up
and down to distribute the fork oil.
10.Install:
• Spring "1"
• Spring seat "2"
• O-ring
N N e e w w
• Cap bolt
• Rubber protector
N N O O T T E E : :
• Install the spring with the smaller pitch "a" fac-
ing up.
• Before installing the cap bolt, lubricate its
O-ring with lithium-soap-based grease.
• Temporarily tighten the cap bolt.
b. Larger pitch
EAS00662
I I N N S S T T A A L L L L I I N N G G T T H H E E F F R R O O N N T T F F O O R R K K L L E E G G S S
The following procedure applies to both of the
front fork legs.
1. Install:
• Front fork leg
Temporarily tighten the upper and under
bracket pinch bolts.
N N O O T T E E : :
Make sure the inner fork tube is flush with the
top of the upper bracket.
2. Tighten:
• Under bracket pinch bolt "3"
U U n n d d e e r r b b r r a a c c k k e e t t p p i i n n c c h h b b o o l l t t
2 2 1 1 N N m m ( ( 2 2 . . 1 1 m m · · k k g g , , 1 1 5 5 . . 4 4 f f t t · · l l b b ) )
• Cap bolt "2"
C C a a p p b b o o l l t t
1 1 8 8 N N m m ( ( 1 1 . . 8 8 m m · · k k g g , , 1 1 3 3 f f t t · · l l b b ) )
• Upper bracket pinch bolt "1"
U U p p p p e e r r b b r r a a c c k k e e t t p p i i n n c c h h b b o o l l t t
2 2 3 3 N N m m ( ( 2 2 . . 3 3 m m · · k k g g , , 1 1 7 7 f f t t · · l l b b ) )
4 4 - - 5 5 5 5
F F R R O O N N T T F F O O R R K K