Installing The Swingarm - Yamaha XT660Z 2008 Service Manual

Recommended cleaning solvent
Kerosene
4. Check:
• Thrust cover
• Dust seal
• Oil seal
Damage/wear → Replace.
• Bearing
Damage/pitting → Replace.
• Collar
• Spacer/Bush
Damage/scratches → Replace.
EAS23380

INSTALLING THE SWINGARM

1. Lubricate:
• Bearing
• Oil seal lip
• Collar/Bush (outside)
• Thrust cover (inside)
• Pivot shaft
Recommended lubricant
Lithium-soap-based grease
2. Install:
• Bushes "1" (press in their seats)
Location "a" of bushes
(right and left)
8 mm (0.314 in)
3. Install:
• Bearings "2" (press in their seats)
Location "b" of bearings
(right and left)
12 mm (0.472 in)
4. Install:
• Oil seals "3"
• Collars "4"
• Thrust covers "5"
5. Install:
• Swingarm (locate it in its position on frame)
• Plate washer
• Pivot shaft
• Flange nut
6. Tighten:
• Special nut "6"
Special nut
8 Nm (0.8 m·kg, 5.8 ft·lb)
• Pivot shaft flange nut "7"
Pivot shaft flange nut
92 Nm (9.2 m·kg, 66 ft·lb)
7. Install:
• Bearings "1" (press in their seats)
Location "a" of bearings
(right and left)
3.5-4.0 mm (0.137-0.157 in)
• Bearing "2" (press in its seat)
Location "b" of bearing
4.5 mm (0.177 in)
• Bearings "3" (press in their seats)
4-67
SWINGARM