Danfoss VLT 6000 HVAC Series Quick Setup Manual

Danfoss VLT 6000 HVAC Series Quick Setup Manual

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Contents
MG.60.C7.02 - VLT is a registered Danfoss trademark
Safety regulations ..................................................................................................
Warning against unintended start ...........................................................................
.........................................................................................................
Mechanical installation ...........................................................................................
IP 00 VLT 6400-6550 380-460 V ..........................................................................
High voltage warning .............................................................................................
Earthing ..................................................................................................................
Cables ....................................................................................................................
Screened/armoured cables ....................................................................................
Extra protection with regard to indirect contact ......................................................
RFI switch ..............................................................................................................
High voltage test .................................................................................................... 10
Heat emission from VLT 6000 HVAC ..................................................................... 10
Ventilation of integrated VLT 6000 HVAC .............................................................. 10
Electrical installation - earthing of control cables .................................................... 11
Tightening-up torque and screw sizes .................................................................... 11
Mains connection ................................................................................................... 12
Pre-fuses ................................................................................................................ 12
Motor connection ................................................................................................... 12
Direction of motor rotation ..................................................................................... 13
Motor cables .......................................................................................................... 13
Motor thermal protection ....................................................................................... 14
Earth connection .................................................................................................... 14
DC bus connection ................................................................................................ 14
High-voltage relay .................................................................................................. 14
Control card ........................................................................................................... 14
Connection examples, VLT 6000 HVAC ................................................................ 15
.................................................................................................... 17
Control unit LCP .................................................................................................... 17
Control keys for parameter setup ........................................................................... 17
Indicator lamps ...................................................................................................... 18
Local control .......................................................................................................... 18
Display mode ......................................................................................................... 19
Navigation between display modes ........................................................................ 21
Changing data ....................................................................................................... 22
Manual initialisation ................................................................................................. 22
Quick Menu ........................................................................................................... 23
Status messages .................................................................................................... 24
List of warnings and alarms ................................................................................... 26
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Table of Contents
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Summary of Contents for Danfoss VLT 6000 HVAC Series

  • Page 1: Table Of Contents

    Changing data ....................... 22 Manual initialisation ....................22 Quick Menu ......................23 All about VLT 6000 HVAC ................24 Status messages ....................24 List of warnings and alarms ................... 26 Index ........................27 MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 2: Introduction To Hvac

    Warning against unintended start 1. The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 3 Using VLT 6002 - 6006, 525-600 V: Wait at least 4 minutes Using VLT 6008 - 6027, 525-600 V: Wait at least 15 minutes Using VLT 6032 - 6275, 525-600 V: Wait at least 30 minutes MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 4: Installation

    Cooling All Bookstyle and Compact units require a minimum space above and below the enclosure. Side by side/flange by flange All frequency converters can be mounted side by side/flange by flange. MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 5: Ip 00 Vlt 6400-6550 380-460 V

    The IP 00 unit is designed for installation in a cabinet Please note, that the same conditions as for NEMA when installed according to the instructions in the 1/ IP20 and IP54 must be fulfilled. MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 6: High Voltage Warning

    ELCB relays, multiple protecti v e earthing or earthing conductor for the same conductor cross-section can be used as extra protection, provided that . If more than one device is installed in cabinets, VESS MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 7: Rfi Switch

    The red switches are operated by means of e.g. a screwdri v er. They are set in the OFF position when they are pulled out and in ON position when they are pushed in. Factory setting is ON. MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 8 VLT 6006 - 6011 200 - 240 V Compact IP 20 and NEMA 1 VLT 6052 - 6122 380 - 460 V VLT 6027 - 6032 200 - 240 V VLT 6052 - 6072 525 - 600 V MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 9 ® 6000 HVAC Compact IP 54 VLT 6042 - 6072 380 - 460 V VLT 6016 - 6032 200 - 240 V MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 10: High Voltage Test

    Allowance must be made for the pressure loss across the filters and for the fact that the pressure is going to drop as the filters are choked. MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 11: Electrical Installation - Earthing Of Control Cables

    These figures apply to the following terminals: 91, 92, 93 Mains terminals (Nos.) L1, L2, L3 96, 97, 98 Motor terminals (Nos.) U, V, W Earth terminal (Nos.) 94, 95, 99 MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 12: Mains Connection

    Mains voltage 3 x 525-600 V NB!: Check that the mains voltage fits the mains voltage of the frequency converter, which can be seen from the nameplate. See Technical data for correct sizing of cable cross-sections. MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 13: Direction Of Motor Rotation

    HF impedance. the rated rpm values is maintained across the range. The total current consumption of the motors is not to exceed the maximum rated output current for the frequency converter. VLT,N MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 14: Motor Thermal Protection

    The protecti v e cover (see drawing below) can be removed by means of a pointed object - a screwdri v er or similar. MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 15: Connection Examples, Vlt 6000 Hvac

    88 and 89. Please ask . Relay outputs 1 and 2 can be used for Danfoss for a Design Guide to learn more. gi v ing the present status or a warning. Analogue inputs can be connected to terminals 53 [V], On terminals 68 (P+) and 69 (N-) RS 485 interface, 54 [V] and 60 [mA].
  • Page 16 On the remaining frequency converters, switches 2 and 3 must be open. The factory setting is closed (position on). MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 17: Programming

    [DISPLAY MODE] is used for selecting the indication mode of the display or when returning to the Display mode from either the Quick menu or the Extend menu mode. MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 18: Indicator Lamps

    [HAND START]-[AUTO START]. NB!: The voltage indicator lamp is acti v ated when the frequency converter recei v es voltage. Local control Underneath the indicator lamps are keys for local control. MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 19: Display Mode

    007, 008, 009 and 010 Display read-out. FREQUENCY • Status line (4th line): 40.0Hz SETUP AUTO REMOTE RUNNING Line 2 gi v es the current output frequency and the acti v e Setup. MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 20 The display is in the form of a bar graph. USE +/- 40Hz 40.0Hz SETUP ----60 HAND LOCAL RUNNING MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 21: Navigation Between Display Modes

    AUTO REMOTE RUNNING HAND LOCAL RUNNING With local reference Display mode IV Display mode II Keep the [DISPLAY MODE] key down REF% CURR.A POW.,KW 40.0 Hz AUTO REMOTE RUNNING Display mode III 175ZA697.10 MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 22: Changing Data

    [<>] keys. FREQUENCY 50.0 Hz SETUP SETUP 209 JOG FREQUENCY .0 Hz Then the chosen digit is changed infinitely by means of the [+/-] keys: MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 23: Quick Menu

    Quick Menu Item 4 to 0 Hz. 323 Relay 1 Function Sets function of high voltage Form C relay. 326 Relay 2 Function Sets function of low voltage Form A relay. MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 24: All About Vlt 6000 Hvac

    (parameter 302 Digital inputs) are enabled at the Running (RUNNING) The motor speed now corresponds to the same time. The motor will remain stopped until resulting reference. one of the signals becomes a logic ‘0’. MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 25 The cause may be noise on the mains, motor or control cables, leading to a stop of the control card microprocessor. Check for EMC-correct connection of these cables. MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 26: List Of Warnings And Alarms

    Reference low (REF. < REF. LOW) Reference high (REF. > REF. HIGH) Temperature auto derate (TEMP.AUTO DERATE) Fire mode was acti v e (FIRE MODE WAS ACTIVE) RTC not ready (RTC NOT READY) Unknown fault (UNKNOWN ALARM) MG.60.C7.02 - VLT is a registered Danfoss trademark...
  • Page 27: Index

    High voltage warning ............High-voltage relay ..............Warning ........Warning against unintended start ..............IT mains ............. Warnings and alarms ............Indicator lamps 17, 18 ..............Initialisation ............... Local control ............Local Control Panel MG.60.C7.02 - VLT is a registered Danfoss trademark...

Table of Contents