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SETUP INSTRUCTIONS
2016
250 EXC‑F
250 XCF‑W
Art. no. 3213448en

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Summary of Contents for KTM 250 EXC-F 2016

  • Page 1 SETUP INSTRUCTIONS 2016 250 EXC‑F 250 XCF‑W Art. no. 3213448en...
  • Page 3 KTM accepts no liability for delivery options, devi- ations from illustrations and descriptions, misprints, and other errors.
  • Page 4: Means Of Representation

    MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 SETUP Unpacking and setting up the vehicle Package 2 – Remove the box and the plastic packaging. Info To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished. – Remove the separate enclosure and unpack it. Check that the scope of supply is complete on the basis of the enclosed packing list.
  • Page 6 SETUP (EXC‑F EU, EXC‑F AU, EXC‑F Six Days) – Position the fork legs and tighten the screws of the triple clamp. Guideline Screw, top triple clamp 17 Nm (12.5 lbf ft) Screw, bottom triple clamp 15 Nm (11.1 lbf ft) Info The rebound damping is located in right fork leg REB (red adjusting screw).
  • Page 7 SETUP (EXC‑F EU, EXC‑F AU, EXC‑F Six Days) – Insert the indicator lamp with the black and violet cable colors into  socket C00539-10 (XCF‑W) –  Connect pull switch with the yellow and white cables. – Position the speedometer and connector board. Mount and tighten the screws. Guideline Remaining screws, chassis 10 Nm...
  • Page 8 SETUP – Position the turn signal on each side and mount and tighten nuts. – Connect the plug-in connection of the right turn signal using the black and brown cable colors. – Connect the plug-in connection of the left turn signal using the violet and brown cable colors.
  • Page 9 Set the clock. ( p. 16) – Refuel. ( p. 14) – Position all controls in their exact positions on the handlebar. Tighten all screws. – Prepare the vehicle according to the specifications in the KTM Dealer.net for han- dover to the customer.
  • Page 10 WORK Raising the motorcycle with the lift stand Note Danger of damage The parked vehicle may roll away or fall over. – Always place the vehicle on a firm and even surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
  • Page 11 WORK Refitting the headlight mask with the headlight Main work (EXC‑F EU, EXC‑F AU, EXC‑F Six Days) –  Connect plug-in connectors K00118-11 (XCF‑W) –  Connect plug-in connector K00143-11 Finishing work – Check the headlight setting. ( p. 9) Checking the headlight setting –...
  • Page 12: Tighten Screw

    WORK –  Tighten screw Installing the shock absorber Main work –  Push splash protector to the side and position the shock absorber. Mount and  tighten screw Guideline Loctite 2701™ Screw, top shock absorber 80 Nm ® (59 lbf ft) –...
  • Page 13 WORK Guideline Screw, fork stub 15 Nm (11.1 lbf ft) Installing the front fender Main work –  Position the front fender. Mount and tighten screws Guideline Remaining screws, chassis 10 Nm (7.4 lbf ft) K00072-10 – Mount and tighten screws ...
  • Page 14: Installing The Battery

    – Do not dispose of batteries with the household waste. Dispose of a defective battery in an environmentally friendly manner. Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries. Warning Environmental hazard Hazardous substances cause environmental damage.
  • Page 15 WORK – To prevent damage to the onboard electronics, disconnect the negative cable from the battery. Main work – Connect the battery charger with the battery. Switch on the battery charger. Battery charger (58429074000) You can also use the battery charger to test the open-circuit voltage and starting voltage of the battery, and to test the alternator.
  • Page 16: Closing Filler Cap

    WORK 3.15 Closing filler cap –  Replace the filler cap and turn clockwise until the release button locks in place. Info  Route the fuel tank breather hose without kinking. K00109-10 3.16 Refueling Danger Fire hazard Fuel is highly flammable. –...
  • Page 17 WORK 3.17 Setting kilometers or miles Info If you change the unit, the value ODO is retained and converted accordingly. The values TR1 , TR2 , A1 , A2 and S1 are cleared when the unit of measure is changed. Condition The motorcycle is stationary.
  • Page 18: Setting The Clock

    WORK 3.19 Setting the clock Condition The motorcycle is stationary. – Repeatedly press the button briefly until CLK appears at the bottom right of the display. – Press the button for 2–3 seconds. The hour display flashes. – Set the hour display with the button and/or button –...
  • Page 19: Technical Data

    TECHNICAL DATA chassis tightening torques – EJOT PT ® Screw, pressure regulator K60x25‑Z 2 Nm (1.5 lbf ft) – Spoke nipple, front wheel M4.5 6 Nm (4.4 lbf ft) – Spoke nipple, rear wheel M4.5 6 Nm (4.4 lbf ft) –...
  • Page 20 SUBSTANCES Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.
  • Page 21: Auxiliary Substances

    AUXILIARY SUBSTANCES Long-life grease Recommended supplier Motorex ® – Bike Grease 2000...
  • Page 22 *3213448en* 3213448en 10/2015 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

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