Modine Manufacturing PDP Installation And Service Manual

Modine Manufacturing PDP Installation And Service Manual

Pdp/bdp series power vented gas-fired unit heaters
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W ARNING
1. Improper installation, adjustment, alteration,
service, or maintenance can cause property
damage, injury, or death, and could cause
exposure to substances which have been
determined by various state agencies to
cause cancer, birth defects, or other
reproductive harm. read the installation,
operating, and maintenance instructions
thoroughly before installing or servicing
this equipment.
2. do not locate AnY gas-fired units in areas
where chlorinated, halogenated, or acidic
vapors are present in the atmosphere.
These substances can cause premature
heat exchanger failure due to corrosion,
which can cause property damage, serious
injury, or death.
FOR YOUR SAFETY
WhAT To do If You smell gAs:
1. open windows.
2. do not try to light any appliance.
3. do not touch any electrical switch; do not
use any phone in your building.
4. extinguish any open flame.
5. Immediately call your gas supplier from a
neighbor's phone. follow the gas supplier's
instructions. If you can not reach your gas
supplier, call your fire department.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
InsTAllATIon And servICe mAnuAl
power vented gas-fired unit heaters
THIS MANUAL IS THE PROPERTY OF THE OWNER.
models PdP and BdP
All models approved for use in California by the CEC and
in Massachusetts. Unit heater is certified for non-residential
applications.
FOR YOUR SAFETY
The use and storage of gasoline or other
flammable vapors and liquids in open containers
in the vicinity of this appliance is hazardous.
IMPOR T ANT
The use of this manual is specifically intended
for a qualified installation and service agency.
All installation and service of these units
must be performed by a qualified installation
and service agency.
Inspection on Arrival
1. Inspect unit upon arrival. In case of damage, report it
immediately to transportation company and your local
Modine sales representative.
2. Check rating plate on unit to verify that power supply meets
available electric power at the point of installation.
3. Inspect unit upon arrival for conformance with description of
product ordered (including specifications where applicable).

Table of Contents

Inspection on Arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SI (Metric) Conversion Factors . . . . . . . . . . . . . . . . . . . . . . . . 3
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Combustible Material and Service Clearances . . . . . . . . . . 4
Unit Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Start-Up Procedure/Operation . . . . . . . . . . . . . . . . . . . . . . . . 13
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Performance Data - General . . . . . . . . . . . . . . . . . . . . . . . . . 16
Performance Data - Downturn Hoods . . . . . . . . . . . . . . . . . . 19
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Service/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Model/Serial Number/Replacement Parts . . . . . . . . . . . . . . . 26
Commercial Warranty. . . . . . . . . . . . . . . . . . . . . . . . Back Cover
6-580.7
5H078213
July, 2013

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Summary of Contents for Modine Manufacturing PDP

  • Page 1: Table Of Contents

    6-580.7 5H078213 July, 2013 InsTAllATIon And servICe mAnuAl power vented gas-fired unit heaters models PdP and BdP All models approved for use in California by the CEC and in Massachusetts. Unit heater is certified for non-residential applications. FOR YOUR SAFETY...
  • Page 2: Special Precautions

    sPeCIAl PreCAuTIons W ARNING sPeCIAl PreCAuTIons 12. When servicing or repairing this equipment, use only The InsTAllATIon And mAInTenAnCe InsTruCTIons In factory-approved service replacement parts. A complete ThIs mAnuAl musT Be folloWed To ProvIde sAfe, replacements parts list may be obtained by contacting effICIenT And TrouBle-free oPerATIon.
  • Page 3: Si (Metric) Conversion Factors

    21. Service or repair of this equipment must be performed by a qualified service agency. replacement parts list on serial plate. Always know your model and serial numbers. Modine reserves the right to 22. Do not attempt to reuse any mechanical or electronic substitute other authorized controls as replacements.
  • Page 4: Unit Location

    sI (meTrIC) ConversIon fACTors / unIT loCATIon unIT loCATIon 9. Do not install units in locations where gas ignition system is exposed to water spray, rain, or dripping water. DANGER 10. Do not install units below 7', measured from the bottom of the unit to the floor, unless properly guarded to provide protection from moving parts.
  • Page 5: Unit Mounting

    3/4” IPS pipe caps and two 3/8" - 16 x 1-3/4" capscrews to facilitate threaded pipe suspension. Two kits would be required for PDP unit sizes 350 and 400 and all BDP unit except size 350 and 400, and 3 kits for BDP unit sizes 350 and 400.
  • Page 6: Venting

    Figure 8.1. Model PDP and BDP unit heaters must be vented with the Table 6.1 - vent Pipe diameters, Transitions, and proper passageway as described in these instructions to convey...
  • Page 7 A11. All seams and joints of the single wall pipe must be sealed with metallic tape or silastic suitable for temperatures up to model size modine Pn other listed Terminals 400°F. Wrap the tape two full turns around the vent pipe.
  • Page 8 InsTAllATIon - venTIng figure 8.1 - vertical Category I vent system section B – vertical vent system Installation B1. This section applies to vertically vented Category I vent systems and is in addition to “Section A – General LISTED TERMINAL Instructions –...
  • Page 9 Table 9.1 - dimension Between vent Cap and exterior Wall vent Terminal “A” min. Selkirk, Starkap, or Constant Air-Flo 2433 12” Gary Metals 1092 or Modine 5H072285 6” Tjernlund VH1 0” figure 9.1 - exhaust vent Construction Through Combustible Walls and support Bracket C6.
  • Page 10: Gas Connections

    InsTAllATIon gAs ConneCTIons figure 10.1 - recommended sediment Trap/manual shut-off valve Installation for gas Connection WARNING GROUND SUPPLY LINE JOINT 1. All field gas piping must be pressure/leak tested prior to UNION W/ BRASS operation. Never use an open flame. Use a soap solution SEAT ➀...
  • Page 11: Electrical Connections

    3. If ductwork is connected to the rear of the unit use a Modine Ensure that the supply voltage to the appliance, as indicated blower enclosure kit or if using a field designed enclosure on the serial plate, is not 5% less than the rated voltage.
  • Page 12 As an 2. Loosen belt and remove from motor sheave. example, a model BDP350 is to be used with a Modine supplied 3. Loosen set screw on outer side of adjustable motor sheave blower enclosure and filters attached to ductwork by others.
  • Page 13: Start-Up Procedure/Operation

    sTArT-uP ProCedure appearance problems (See Burner Flame Adjustment and IMPORTANT Figures 25.1 through 25.4). 22. Check to insure that gas controls sequence properly (See Control Operating Sequence). Verify if the unit has any 1. To prevent premature heat exchanger failure, observe additional control devices and set according to the heat exchanger tubes.
  • Page 14: Control Operating Sequence

    sTArT-uP ProCedure 3. Move the field installed manual gas shut-off valve to the “ON” figure 14.2 - manifold Adjustment, natural gas position. 4. Create a high fire call for heat from the thermostat. MANIFOLD 5. Determine the correct high fire manifold pressure (3.5" W.C. MAIN for natural gas, 10"...
  • Page 15 14. changing the blower RPM, refer to Blower Adjustments. (4) low voltage Terminal Board - (sTd) Table 15.1 - Control descriptions - models PdP and BdP The low voltage terminal board is located in electrical junction Control Code box.
  • Page 16: General Performance Data

    Table 16.1 - Performance - Propeller (PdP) and Blower (BdP) models ➀ ➁ model number PdP 150 PdP 175 PdP 200 PdP 250 PdP 300 PdP 350 PdP 400 BdP 150 BdP 175 BdP 200 BdP 250 BdP 300 BdP 350 BdP 400 Btu/hr. Input...
  • Page 17 generAl PerformAnCe dATA Blower models models With or Without Blower enclosure ➀ ➁ Alternate drives for 575v ➂ drive for drive for model under 575v 575v 1/4 - 191 1/4 - 197 1/3 - 191 1/3 - 197 1/3 - 95 1/3 - 96 1 - 38 1 - 254...
  • Page 18 generAl PerformAnCe dATA Table 18.1 - Power Code description- Blower models Power Code voltage Phase drive drive drive drive drive drive drive 230/460 1-1/2 1-1/2 1-1/2 230/460 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 230/460 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 230/460 1-1/2...
  • Page 19: Performance Data - Downturn Hoods

    ➀ ➁ Bottom BdP 150 BdP 175 BdP 200 BdP 250 BdP 300 BdP 350 BdP 400 PdP 150 PdP 175 PdP 200 PdP 250 PdP 300 PdP 350 PdP 400 heater X Y z X Y z X Y z...
  • Page 20 PerformAnCe dATA – nozzles 90° verTICAl nozzle 40° doWnWArd nozzle 5-WAY nozzles 40° sPlITTer nozzle Table 20.1 - mounting height, heat Throw, heat spread (in feet) model number nozzle Type BdP 150 BdP 175 BdP 200 BdP 250 BdP 300 BdP 350 BdP 400 Max.
  • Page 21: Dimensional Data

    PDP 150 through PDP 300 — 2 holes (and the level hanging adjustment feature). PDP 350 through ➂ PDP 400 — 4 holes. (Listed is the hole diameter and threads per inch to accept threaded rod). Dimension equals overall plus 6".
  • Page 22: Dimensions

    dImensIonAl dATA figure 22.1 - dimensional drawings - Blower units (model BdP) " " " Q x V R x T " BLOWER FILTER RACK D (OPENING) M (APPROX.) ENCLOSURE (OPTIONAL) (OPTIONAL) L (MIN. DISTANCE TO WALL) L (MIN. DISTANCE TO WALL) Table 22.1 - dimensions (inches) - BdP model number dimension...
  • Page 23: General Maintenance

    mAInTenAnCe gas Piping & Controls WARNING The gas valves and piping should be checked annually for general cleanliness and tightness. When servicing or repairing this equipment, use only factory- The gas controls should be checked to insure that the unit is approved service replacement parts.
  • Page 24: Service/Troubleshooting

    servICe & TrouBleshooTIng Table 24.1 - Troubleshooting Trouble Possible Cause Possible remedy 1. Main gas is off. 1. Open manual gas valve. Pilot does not light 2. Power supply is off. 2. Turn on main power. 3. Air in gas line. 3.
  • Page 25 servICe & TrouBleshooTIng Trouble Possible Cause Possible remedy not enough heat 1. Unit cycling on high limit. ➀ a. Obstructions/leaks in duct system. a. Clean/correct duct system. b. Main pressure set too high. b. Adjust to a maximum of 14" W.C. c.
  • Page 26: Rating Plate Identification

    PlATe IdenTIfICATIon figure 26.1 - model number designations 150 A e 01 30 Control Code 30 - Complete Control Code PDP - Propeller descriptions are shown Unit on page 15 BDP - Blower Unit Power Code 01 - Complete Power Code...
  • Page 27 ThIs PAge InTenTIonAllY lefT BlAnK 6-580.7...
  • Page 28: Commercial Warranty

    Burners High Intensity Infrared Units sheet metal Parts All Products As Modine Manufacturing Company has a continuous product improvement program, it reserves the right to change design and specifications without notice. Commercial Products group Modine Manufacturing Company 1500 DeKoven Avenue Racine, WI 53403 Phone: 1.800.828.4328 (HEAT)

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