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Modine Manufacturing PV Installation And Service Manual

Modine Manufacturing PV Installation And Service Manual

Gas-fired unit heaters

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WARNING
I I m m p p r r o o p p e e r r i i n n s s t t a a l l l l a a t t i i o o n n , , a a d d j j u u s s t t m m e e n n t t , ,
a a l l t t e e r r a a t t i i o o n n , , s s e e r r v v i i c c e e o o r r m m a a i i n n t t e e n n a a n n c c e e c c a a n n c c a a u u s s e e
p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , i i n n j j u u r r y y o o r r d d e e a a t t h h , , a a n n d d c c o o u u l l d d
c c a a u u s s e e e e x x p p o o s s u u r r e e t t o o s s u u b b s s t t a a n n c c e e s s w w h h i i c c h h h h a a v v e e
b b e e e e n n d d e e t t e e r r m m i i n n e e d d b b y y v v a a r r i i o o u u s s s s t t a a t t e e a a g g e e n n c c i i e e s s t t o o
c c a a u u s s e e c c a a n n c c e e r r , , b b i i r r t t h h d d e e f f e e c c t t s s o o r r o o t t h h e e r r
r r e e p p r r o o d d u u c c t t i i v v e e h h a a r r m m . . R R e e a a d d t t h h e e i i n n s s t t a a l l l l a a t t i i o o n n , ,
o o p p e e r r a a t t i i n n g g a a n n d d m m a a i i n n t t e e n n a a n n c c e e i i n n s s t t r r u u c c t t i i o o n n s s
t t h h o o r r o o u u g g h h l l y y b b e e f f o o r r e e i i n n s s t t a a l l l l i i n n g g o o r r s s e e r r v v i i c c i i n n g g t t h h i i s s
e e q q u u i i p p m m e e n n t t . .
F F O O R R Y Y O O U U R R S S A A F F E E T T Y Y
T T h h e e u u s s e e a a n n d d s s t t o o r r a a g g e e o o f f g g a a s s o o l l i i n n e e o o r r o o t t h h e e r r
f f l l a a m m m m a a b b l l e e v v a a p p o o r r s s a a n n d d l l i i q q u u i i d d s s i i n n o o p p e e n n
c c o o n n t t a a i i n n e e r r s s i i n n t t h h e e v v i i c c i i n n i i t t y y o o f f t t h h i i s s a a p p p p l l i i a a n n c c e e i i s s
h h a a z z a a r r d d o o u u s s . .
T T o o p p r r e e v v e e n n t t p p r r e e m m a a t t u u r r e e h h e e a a t t e e x x c c h h a a n n g g e e r r f f a a i i l l u u r r e e
d d o o n n o o t t l l o o c c a a t t e e A A N N Y Y g g a a s s - - f f i i r r e e d d u u n n i i t t s s i i n n a a r r e e a a s s
w w h h e e r r e e c c h h l l o o r r i i n n a a t t e e d d , , h h a a l l o o g g e e n n a a t t e e d d o o r r a a c c i i d d
v v a a p p o o r r s s a a r r e e p p r r e e s s e e n n t t i i n n t t h h e e a a t t m m o o s s p p h h e e r r e e . .
I I N N S S T T A A L L L L A A T T I I O O N N A A N N D D S S E E R R V V I I C C E E M M A A N N U U A A L L
All models approved for use in California (with IPI) by the
CEC, in New York by the MEA Division and in
Massachusetts. AGA certified to ANSI Z83 standrads.
C C o o n n t t e e n n t t s s
Inspection on arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Installation (including venting) . . . . . . . . . . . . . . . . . . . . .2-10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Checking input rate . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13
Dimensional data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15
Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-17
Service instructions – safety devices . . . . . . . . . . . . . . . . .24
Service instructions – general . . . . . . . . . . . . . . . . . . . . . . .25
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25-27
Motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19
Control options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Model identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back cover
F F O O R R Y Y O O U U R R S S A A F F E E T T Y Y
I I f f y y o o u u s s m m e e l l l l g g a a s s : :
1 1 . . O O p p e e n n w w i i n n d d o o w w s s . .
2 2 . . D D o o n n ' ' t t t t o o u u c c h h e e l l e e c c t t r r i i c c a a l l s s w w i i t t c c h h e e s s . .
3 3 . . E E x x t t i i n n g g u u i i s s h h a a n n y y o o p p e e n n f f l l a a m m e e . .
4 4 . . I I m m m m e e d d i i a a t t e e l l y y c c a a l l l l y y o o u u r r g g a a s s s s u u p p p p l l i i e e r r . .
THIS MANUAL IS THE PROPERTY OF THE OWNER.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER
WHEN YOU LEAVE THE JOB. UNIT HEATER IS
CERTIFIED FOR NON-RESIDENTIAL APPLICATIONS.
I I n n s s p p e e c c t t i i o o n n o o n n A A r r r r i i v v a a l l
1.
Inspect unit upon arrival. In case of damage, report
immediately to transportation company and your local
Modine sales representative.
2.
Check rating plate on unit to verify that power supply meets
available electric power at the point of installation.
3.
Inspect unit received for conformance with description of
product ordered (including specifications where applicable).
6-575.4
P P a a r r t t 5 5 H H 7 7 3 3 5 5 9 9 4 4 A A ( ( R R e e v v . . C C ) )
December, 2001
g g a a s s - - f f i i r r e e d d u u n n i i t t h h e e a a t t e e r r s s
m m o o d d e e l l s s P P V V & & B B V V
Pages

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Summary of Contents for Modine Manufacturing PV

  • Page 1 6-575.4 P P a a r r t t 5 5 H H 7 7 3 3 5 5 9 9 4 4 A A ( ( R R e e v v . . C C ) ) December, 2001 I I N N S S T T A A L L L L A A T T I I O O N N A A N N D D S S E E R R V V I I C C E E M M A A N N U U A A L L g g a a s s - - f f i i r r e e d d u u n n i i t t h h e e a a t t e e r r s s m m o o d d e e l l s s P P V V &...
  • Page 2 For all PV/BV sizes, minimum clearance to combustibles from the bottom is 12", from the left side 18" and from the right side 6". For PV sizes 30-145 minimum clearance to WING SCREWS combustible materials from the top is 1", clearance for sizes...
  • Page 3 1", clearance for sizes 175-350 is 2", Natural Gas Burning Appliances and Equipment” or CAN/CGA- and clearance for the 400 is 3". For PV sizes 30-100 minimum B149.2, “Installation Code for Propane Burning Appliances and clearance to combustible materials from the vent connector is 2",...
  • Page 4 If there is 6 feet or more of vertical vent pipe in the 4. Models PV30, PV/BV50, 75, 175, 200, 350 and 400 have a open space between the unit heater and where the vent pipe vent transition supplied with the unit.
  • Page 5 VENT PIPE 2. Limit the total equivalent vent pipe length to a minimum of 2 DIAMETER feet and a maximum of 50 feet (except PV/BV145 is 40 METAL FACE feet), making the vent system as straight as possible. (The PLATE 1"...
  • Page 6 I I N N S S T T A A L L L L A A T T I I O O N N A A d d d d i i t t i i o o n n a a l l V V e e n n t t i i n n g g R R e e q q u u i i r r e e m m e e n n t t s s f f o o r r U U n n i i t t s s I I n n s s t t a a l l l l e e d d i i n n F F i i g g u u r r e e 3 3 d d C C a a n n a a d d a a A A l l t t e e r r n n a a t t e e C C a a n n a a d d i i a a n n V V e e n n t t i i n n g g...
  • Page 7 I I N N S S T T A A L L L L A A T T I I O O N N P P i i p p i i n n g g 3. After threading and reaming the ends, inspect piping and remove loose dirt and chips.
  • Page 8 Do not attempt to attach ductwork of any kind to propeller prevent electrical shock and equipment damage. ALL UNITS MUST BE WIRED STRICTLY IN ACCORDANCE WITH PV models. WIRING DIAGRAM FURNISHED WITH UNIT. Burned-out heat exchanger as well as shorter equipment life ANY WIRING DIFFERENT FROM WIRING DIAGRAM MAY will result from not providing uniform air distribution.
  • Page 9 I I N N S S T T A A L L L L A A T T I I O O N N I I n n s s t t a a l l l l a a t t i i o o n n o o f f B B l l o o w w e e r r M M o o d d e e l l s s ( ( B B V V U U N N I I T T S S ) ) T T o o I I n n s s t t a a l l l l ( ( F F i i g g u u r r e e 5 5 ) ) Remove and discard the motor tie down strap and the D D e e t t e e r r m m i i n n i i n n g g B B l l o o w w e e r r S S p p e e e e d d...
  • Page 10 I I N N S S T T A A L L L L A A T T I I O O N N B B l l o o w w e e r r A A d d j j u u s s t t m m e e n n t t s s To increase the speed of the blower, turn outer side of motor sheave clockwise.
  • Page 11 O O P P E E R R A A T T I I O O N N L L i i g g h h t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s ( ( a a l l s s o o o o n n u u n n i i t t ) ) P P i i l l o o t t F F l l a a m m e e A A d d j j u u s s t t m m e e n n t t F F o o r r u u n n i i t t s s w w i i t t h h s s t t a a n n d d i i n n g g p p i i l l o o t t The pilot is orificed to burn properly with an inlet pressure of 6-7"...
  • Page 12 C C H H E E C C K K I I N N G G I I N N P P U U T T R R A A T T E E I I n n p p u u t t A A d d j j u u s s t t m m e e n n t t s s T T a a b b l l e e 5 5 M M e e t t e e r r - - t t i i m m i i n n g g G G a a s s The gas pressure regulator (part of the combination gas control)
  • Page 13 C C H H E E C C K K I I N N G G I I N N P P U U T T R R A A T T E E F F i i g g u u r r e e 1 1 0 0 T T a a b b l l e e 5 5 a a M M a a j j o o r r G G a a s s a a n n d d E E l l e e c c t t r r i i c c C C o o m m p p o o n n e e n n t t s s M M a a n n i i f f o o l l d d P P r r e e s s s s u u r r e e &...
  • Page 14 P P e e r r f f o o r r m m a a n n c c e e – – P P V V Btu input and output apply to both PV and BV P P V V 3 3 0 0...
  • Page 15 D D I I M M E E N N S S I I O O N N S S / / P P E E R R F F O O R R M M A A N N C C E E – – B B V V "...
  • Page 16 Sheave turns open are approximate. For proper operation, check blower rpm. Mounting height and throw for BV models (w/o ductwork or nozzles and at airflows yielding a 55° temperature rise), are the same as those listed on page 8 for equivalent PV models.
  • Page 17 Sheave turns open are approximate. For proper operation, check blower rpm. Mounting height and throw for BV models (w/o ductwork or nozzles and at airflows yielding a 55° temperature rise), are the same as those listed on page 8 for comparable PV models.
  • Page 18 M M O O T T O O R R D D A A T T A A P P o o w w e e r r C C o o d d e e D D e e s s c c r r i i p p t t i i o o n n – – P P r r o o p p e e l l l l e e r r P P V V M M o o d d e e l l s s P P o o w w e e r r E E l l e e c c t t r r i i c c P P V V 3 3 0 0...
  • Page 19 M M O O T T O O R R D D A A T T A A ( ( s s e e e e p p a a g g e e 1 1 8 8 ) ) M M o o t t o o r r D D a a t t a a a a n n d d T T o o t t a a l l U U n n i i t t P P o o w w e e r r R R e e q q u u i i r r e e m m e e n n t t s s –...
  • Page 20 P P E E R R F F O O R R M M A A N N C C E E D D A A T T A A – – H H O O O O D D S S P P e e r r f f o o r r m m a a n n c c e e D D a a t t a a –...
  • Page 21 P P E E R R F F O O R R M M A A N N C C E E D D A A T T A A – – H H O O O O D D S S P P e e r r f f o o r r m m a a n n c c e e D D a a t t a a –...
  • Page 22 P P E E R R F F O O R R M M A A N N C C E E D D A A T T A A – – N N O O Z Z Z Z L L E E S S N N o o z z z z l l e e s s •...
  • Page 23 D D I I M M E E N N S S I I O O N N A A L L D D A A T T A A – – N N O O Z Z Z Z L L E E S S "...
  • Page 24 S S E E R R V V I I C C E E I I N N S S T T R R U U C C T T I I O O N N S S – – S S A A F F E E T T Y Y D D E E V V I I C C E E S S – – C C O O M M P P O O N N E E N N T T I I D D E E N N T T I I F F I I C C A A T T I I O O N N F F i i g g u u r r e e 1 1 3 3 S S e e r r v v i i c c e e , , S S a a f f e e t t y y a a n n d d O O t t h h e e r r M M a a j j o o r r U U n n i i t t H H e e a a t t e e r r C C o o m m p p o o n n e e n n t t s s LEVEL HANGING ADJUSTMENT...
  • Page 25 S S E E R R V V I I C C E E I I N N S S T T R R U U C C T T I I O O N N S S – – G G E E N N E E R R A A L L G G e e n n e e r r a a l l M M a a i i n n t t e e n n a a n n c c e e Bottom pan.
  • Page 26 T T R R O O U U B B L L E E S S H H O O O O T T I I N N G G G G U U I I D D E E 2 2 .
  • Page 27 P P V V 2 2 0 0 0 0 A A E E M M 0 0 1 1 3 3 0 0 from flame sensor. manufacturer’s recommendations and PV - Propeller Unit Control Code Type replace if necessary. BV - Blower Unit 30 - Complete code 2g.
  • Page 28 State of Wisconsin (Uniform Commercial Code). (CONDENSER) OR BURNER WHICH SHALL, WITHIN As Modine Manufacturing Company has a continous product improvement program, it reserves the right to change design and specifications without notice. These appliances are certified for non-residential applications.

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