Modine Manufacturing PTS Series Installation And Service Manual

Modine Manufacturing PTS Series Installation And Service Manual

Separated combustion gas-fired unit heaters
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W ARNING
1. Improper installation, adjustment, alteration,
service, or maintenance can cause property
damage, injury, or death, and could cause
exposure to substances which have been
determined by various state agencies to
cause cancer, birth defects, or other
reproductive harm. read the installation,
operating, and maintenance instructions
thoroughly before installing or servicing
this equipment.
2. do not locate AnY gas-fired units in areas
where chlorinated, halogenated, or acidic
vapors are present in the atmosphere.
These substances can cause premature
heat exchanger failure due to corrosion,
which can cause property damage, serious
injury, or death.
FOR YOUR SAFETY
WHAT To do If You smell gAs:
1. open windows.
2. do not try to light any appliance.
3. do not touch any electrical switch; do
not use any phone in your building.
4. extinguish any open flame.
5. Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions. If you can not
reach your gas supplier, call your fire
department.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
InsTAllATIon And servICe mAnuAl
separated combustion gas-fired unit heaters

Inspection on Arrival

1. Inspect unit upon arrival. In case of damage, report it
2. Check rating plate on unit to verify that power supply meets
3. Inspect unit upon arrival for conformance with description of

Table of Contents

Inspection on Arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SI (Metric) Conversion Factors . . . . . . . . . . . . . . . . . . . . . . . . 3
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Start-Up Procedure/Operation . . . . . . . . . . . . . . . . . . . . . . . . 18
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Performance Data - General . . . . . . . . . . . . . . . . . . . . . . . . . 20
Performance Data - Downturn Hoods . . . . . . . . . . . . . . . . . . 21
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
Service/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Model/Serial Number/Replacement Parts . . . . . . . . . . . . . . . 25
Commercial Warranty. . . . . . . . . . . . . . . . . . . . . . . . Back Cover
THIS MANUAL IS THE PROPERTY OF THE OWNER.
model PTs and BTs
All models approved for use in California by the CEC and in
Massachusetts. Unit heater is certified for non-residential
applications.
FOR YOUR SAFETY
The use and storage of gasoline or other
flammable vapors and liquids in open containers
in the vicinity of this appliance is hazardous.
IMPOR T ANT
The use of this manual is specifically intended
for a qualified installation and service agency.
All installation and service of these units
must be performed by a qualified installation
and service agency.
immediately to transportation company and your local
Modine sales representative.
available electric power at the point of installation.
product ordered (including specifications where applicable).
Unit Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installation with Ductwork. . . . . . . . . . . . . . . . . . . . . . . . . . 13
6-561.4
5H0801060000
March, 2014

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Summary of Contents for Modine Manufacturing PTS Series

  • Page 1: Table Of Contents

    6-561.4 5H0801060000 March, 2014 InsTAllATIon And servICe mAnuAl separated combustion gas-fired unit heaters model PTs and BTs All models approved for use in California by the CEC and in Massachusetts. Unit heater is certified for non-residential applications. FOR YOUR SAFETY The use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of this appliance is hazardous.
  • Page 2: Special Precautions

    sPeCIAl PreCAuTIons W ARNING sPeCIAl PreCAuTIons 12. When servicing or repairing this equipment, use only THe InsTAllATIon And mAInTenAnCe InsTruCTIons In factory-approved service replacement parts. A complete THIs mAnuAl musT Be folloWed To ProvIde sAfe, replacements parts list may be obtained by contacting effICIenT And TrouBle-free oPerATIon.
  • Page 3: Si (Metric) Conversion Factors

    sPeCIAl PreCAuTIons / sI (meTrIC) ConversIon fACTors Before You BegIn CAUTION CAUTION 16. Purging of air from gas supply line should be performed as described in the National Fuel Gas Code, ANSI Z223.1 1. All literature shipped with this unit should be kept for future (NFPA 54) - latest edition.
  • Page 4: Unit Location

    unIT loCATIon unIT loCATIon figure 4.1 - Combustible material and service Clearances DANGER Appliances must not be installed where they may be exposed to a potentially explosive or flammable atmosphere. CAUTION ACCESS 1. Clearances to combustible materials are critical. Be sure to ACCESS SIDE follow all listed requirements.
  • Page 5: Unit Mounting

    unIT mounTIng figure 5.1 - unit Heater suspension methods 1. Be sure the means of suspension is adequate to support the weight of the unit (see pages 22-23 for unit weights). 2. For proper operation, the unit must be installed in a level horizontal position.
  • Page 6: Installation

    InsTAllATIon - venTIng A3. All heaters come with factory installed vent and combustion W ARNING air adapters for attaching the vent pipe to the heater: Table 6.1 - vent Pipe diameters, Transitions, and 1. Gas fired heating equipment must be vented - do not Total equivalent vent Pipe lengths for Horizontal operate unvented.
  • Page 7 InsTAllATIon - venTIng less than 400°F. Install a tee fitting at the low point of the A13. Do NOT vent this appliance into a masonry chimney. vent system and provide a drip leg with a clean out cap as A14. Do NOT use dampers or other devices in the vent or shown in Figure 8.1.
  • Page 8 InsTAllATIon - venTIng section B - vertical 2-Pipe vent system Table 8.1 - minimum Height from roof to lowest Installation discharge opening B1. This section applies to vertically vented 2-pipe (one rise X (in) roof Pitch min Height H (ft)  combustion air inlet pipe and one vent pipe) vent systems Flat to 6/12 1.00...
  • Page 9 InsTAllATIon - venTIng figure 9.2 - vertical Concentric vent Kit C7. When horizontal vents pass through a combustible wall (up to 22 inches thick), the vent passage must be constructed Components and insulated as shown in Figure 9.1. C8. The vent must be supported as shown in Figure 9.1. Outlet Vent Termination Cap figure 9.1 - exhaust vent Construction Through...
  • Page 10 InsTAllATIon - venTIng for vertical Concentric vent Kits for vertical Concentric vent Kits (refer to figure 9.2): (refer to figure 9.2): • The bottom of the combustion air intake pipe must • Slide the combustion air cap down over the vent pipe and terminate above the snow line, or at least 12 inches fasten it to the combustion air pipe with at least 3 above the roof, whichever distance is greater.
  • Page 11: Gas Connections

    InsTAllATIon - gAs ConneCTIons gAs ConneCTIons figure 11.1 - recommended sediment Trap/manual shut-off valve Installation - side or Bottom gas W ARNING Connection  SUPPLY LINE 1. All field gas piping must be pressure/leak tested prior to operation. Never use an open flame. Use a soap solution GROUND MANUAL JOINT...
  • Page 12: Electrical

    InsTAllATIon - eleCTrICAl ConneCTIons eleCTrICAl ConneCTIons 1. Installation of wiring must conform with local building codes, or in the absence of local codes, with the National Electric Code ANSI/NFPA 70 W ARNING - Latest Edition. Unit must be electri cally grounded in conformance to this code.
  • Page 13: Installation With Ductwork

    InsTAllATIon WITH duCTWorK figure 13.1- Typical duct & Airflow Installation recommended Installations Dimension “B” Should Never Be Less than 1/2 of “A” 3" MAX. TURNING 12" VANES MIN. 12" 3" MIN. MIN. 3" MIN. 12" 3" MAX. TURNING VANES 12" MIN. BAFFLE ToP vIeW sIde vIeW...
  • Page 14 InsTAllATIon To Install Blower Adjustments 1. Remove and discard the motor tie down strap and the Following electrical connections, check blower rotation to assure shipping block beneath the motor adjustment screw (not used blow-through heating. If necessary interchange wiring to reverse on all models.) blower rotation.
  • Page 15 BloWer PerformAnCe dATA - model BTs Table 15.1 - Power Code description - Blower model BTs  BTs150 BTs175 BTs200 BTs250 BTs300 BTs350 BTs400 Power Code voltage Phase drive drive drive drive drive drive drive 115/230 1-1/2 1-1/2 1-1/2 1-1/2 208-230/460 230/460 1-1/2...
  • Page 16 BloWer PerformAnCe dATA - model BTs Table 16.1 - Blower model BTs 150-250 (40-55°f temp rise for 250 size unit)  ‚ ƒ external static Pressure ("W.C.) model size ATr Cfm rPm drive Turns rPm drive Turns rPm drive Turns rPm drive Turns rPm drive Turns rPm drive Turns rPm drive Turns rPm drive Turns Table 16.2 - 2778 Alternate drives...
  • Page 17 BloWer PerformAnCe dATA - model BTs Table 17.1 - Blower model BTs 250-400 (60-70°f temp rise for 250 size unit) ‚ƒ external static Pressure ("W.C.) model size ATr Cfm rPm drive Turns rPm drive Turns rPm drive Turns rPm drive Turns rPm drive Turns rPm drive Turns rPm drive Turns rPm drive Turns HP Table 17.2 - Alternate drives 3086...
  • Page 18: Start-Up Procedure/Operation

    InsTAllATIon - oPerATIon oPerATIon 11. Check the thermostat, ignition control, gas valve, and supply fan blower motor for electrical operation. If these do not Prior to operation function, recheck the wiring diagram. IMPOR T ANT 12. Check the blower wheel for proper direction of rotation when compared to the air flow direction arrow on the blower housing (if applicable).
  • Page 19: Unit Components

    ConTrol oPerATIng seQuenCe / unIT ComPonenTs ConTrol oPerATIng seQuenCe Upon a call for heat from the thermostat, power is supplied to not already started it will start shortly. If a flame is not sensed the power exhauster motor. The unit will go through a purge within 7 seconds for any reason the main valve will close and period and then the direct spark igniter will be energized.
  • Page 20: Performance Data - General

    generAl PerformAnCe dATA - models PTs & BTs Table 20.1 - Propeller unit model PTs general Performance data model PTs sizes Btu/Hr Input  150,000 175,000 200,000 250,000 300,000 350,000 400,000 Btu/Hr ouput  120,000 140,000 160,000 200,000 240,000 280,000 320,000 entering Airflow (Cfm) 2140 2725...
  • Page 21: Performance Data - Downturn Hoods

    PerformAnCe dATA - defleCTor Hoods figure 21.1 - 30°, 60°, and 90° downward deflector figure 21.3 - 90° Hood Throw/floor Coverage Hoods 30° HOOD 60° HOOD 90° HOOD figure 21.2 - 30° and 60° Throw/floor Coverage 30 DOWNTURN Table 21.2 - deflector Hood general Performance 60 DOWNTURN data - model PTs MOUNTING...
  • Page 22: Dimensions

    dImensIonAl dATA - model PTs Propeller units - model PTs figure 22.1 - dimensional drawings 4 MOUNTING HOLES POWER VENTER VENT PIPE CONNECTION ADJUSTABLE LOUVERS COMBUSTION AIR INLET ACCESS PANEL CONNECTION OPENING T-STAT CONNECTION ELECTRICAL CONNECTION D OPENING MOTOR CORD STRAIN RELIEF M (APPROX) Q (MIN DIST TO WALL)
  • Page 23 dImensIonAl dATA - model BTs Blower units - model BTs figure 23.1 - dimensional drawings BLOWER ENCLOSURE 6 MOUNTING (OPTIONAL) HOLES 4 7/8" FILTER RACK 7/8" (OPTIONAL) POWER VENTER ADJUSTABLE VENT PIPE LOUVERS CONNECTION COMBUSTION AIR INLET ACCESS PANEL O x P OPENING CONNECTION T-STAT CONNECTION...
  • Page 24: Service/Troubleshooting

    servICe / mAInTenAnCe / TrouBlesHooTIng 1. Service air moving components annually. W ARNING a. Check fan for fit on motor shaft and for damage to blades. 2. Keep unit free from dust, dirt, grease, and foreign matter, When servicing or repairing this equipment, use only paying particular attention to: factory-approved service replacement parts.
  • Page 25: Model/Serial Number/Replacement Parts

    serIAl & model numBer / rePlACemenT PArTs model number designations (Remove access cover to locate) PTS 200 Separated Combustion Factory Installed Option Digit Unit Configuration N - None PTS - Propeller Unit, 150-400MBH BTS - Blower Unit, 150-400MBH Future A - All MBH Input (refer to page 21) Dev Digit...
  • Page 26 THIs PAge InTenTIonAllY lefT BlAnK 6-561.4...
  • Page 27 THIs PAge InTenTIonAllY lefT BlAnK 6-561.4...
  • Page 28: Commercial Warranty

    Burners High Intensity Infrared Units sheet metal Parts All Products As Modine Manufacturing Company has a continuous product improvement program, it reserves the right to change design and specifications without notice. Commercial Products group Modine Manufacturing Company 1500 DeKoven Avenue Racine, WI 53403 Phone: 1.800.828.4328 (HEAT)

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