Modine Manufacturing PTP Installation And Service Manual

Modine Manufacturing PTP Installation And Service Manual

Power vented gas-fired unit heaters
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W ARNING
1. Improper installation, adjustment, alteration,
service, or maintenance can cause property
damage, injury, or death, and could cause
exposure to substances which have been
determined by various state agencies to
cause cancer, birth defects, or other
reproductive harm. read the installation,
operating, and maintenance instructions
thoroughly before installing or servicing
this equipment.
2. do not locate AnY gas-fired units in areas
where chlorinated, halogenated, or acidic
vapors are present in the atmosphere.
These substances can cause premature
heat exchanger failure due to corrosion,
which can cause property damage, serious
injury, or death.
FOR YOUR SAFETY
WHAT To do If You smell gAs:
1. open windows.
2. do not try to light any appliance.
3. do not touch any electrical switch; do
not use any phone in your building.
4. extinguish any open flame.
5. Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions. If you can not
reach your gas supplier, call your fire
department.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
InsTAllATIon And servICe mAnuAl
power vented gas-fired unit heaters

Inspection on Arrival

1. Inspect unit upon arrival. In case of damage, report it
2. Check rating plate on unit to verify that power supply meets
3. Inspect unit upon arrival for conformance with description of

Table of Contents

Inspection on Arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SI (Metric) Conversion Factors . . . . . . . . . . . . . . . . . . . . . . . . 3
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Performance Data - General . . . . . . . . . . . . . . . . . . . . . . . . . 15
Performance Data - Downturn Hoods . . . . . . . . . . . . . . . . . . 16
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Service/Maintenance/Troubleshooting . . . . . . . . . . . . . . . . . . 18
Model/Serial Number/Replacement Parts . . . . . . . . . . . . . . . 19
Commercial Warranty. . . . . . . . . . . . . . . . . . . . . . . . Back Cover
THIS MANUAL IS THE PROPERTY OF THE OWNER.
All models approved for use in California by the CEC and in
Massachusetts. Unit heater is certified for non-residential
applications.
FOR YOUR SAFETY
The use and storage of gasoline or other
flammable vapors and liquids in open containers
in the vicinity of this appliance is hazardous.
IMPORTANT
The use of this manual is specifically intended
for a qualified installation and service agency.
All installation and service of these units
must be performed by a qualified installation
and service agency.
immediately to transportation company and your local
Modine sales representative.
available electric power at the point of installation.
product ordered (including specifications where applicable).
Unit Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
High-Altitude Accessory Kit . . . . . . . . . . . . . . . . . . . . . . . . .11
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6-560.4
5H0801050000
November, 2014
model PTP

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Summary of Contents for Modine Manufacturing PTP

  • Page 1: Table Of Contents

    6-560.4 5H0801050000 November, 2014 InsTAllATIon And servICe mAnuAl power vented gas-fired unit heaters model PTP All models approved for use in California by the CEC and in Massachusetts. Unit heater is certified for non-residential applications. FOR YOUR SAFETY The use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of this appliance is hazardous.
  • Page 2: Special Precautions

    sPeCIAl PreCAuTIons W ARNING sPeCIAl PreCAuTIons 12. When servicing or repairing this equipment, use only THe InsTAllATIon And mAInTenAnCe InsTruCTIons In factory-approved service replacement parts. A complete THIs mAnuAl musT Be folloWed To ProvIde sAfe, replacements parts list may be obtained by contacting effICIenT And TrouBle-free oPerATIon.
  • Page 3: Si (Metric) Conversion Factors

    sPeCIAl PreCAuTIons / sI (meTrIC) ConversIon fACTors Before You BegIn CAUTION CAUTION 15. Purging of air from gas supply line should be performed as described in the National Fuel Gas Code, ANSI Z223.1 1. All literature shipped with this unit should be kept for future (NFPA 54) - latest edition.
  • Page 4: Unit Location

    unIT loCATIon unIT loCATIon figure 4.1 - Combustible material and service Clearances DANGER Appliances must not be installed where they may be exposed to a potentially explosive or flammable atmosphere. CAUTION ACCESS 1. Clearances to combustible materials are critical. Be sure to ACCESS SIDE follow all listed requirements.
  • Page 5: Unit Mounting

    A pipe hanger adapter kit, shown in Figure 5.1 is available as an accessory. One kit consists of two drilled 3/4" IPS pipe caps and two 3/8"-16 x 1-1/2" capscrews to facilitate threaded pipe suspension. Two kits would be required for PTP units. 6-560.4...
  • Page 6: Installation

    When venting does pass through an unheated space or if the unit is installed in an environment that promotes Model PTP unit heaters must be vented with the proper condensation, insulate runs greater than 5' to minimize passageway as described in these instructions to convey flue condensation.
  • Page 7 InsTAllATIon - venTIng A9. When the vent passes through a combustible INTERIOR A13. Do NOT vent this appliance into a masonry chimney. wall or floor, a metal thimble 4" greater than the vent A14. Do NOT use dampers or other devices in the vent or diameter is necessary.
  • Page 8 InsTAllATIon - venTIng figure 8.1 - vertical Category I vent system section B – vertical vent system Installation B1. This section applies to vertically vented Category I vent systems and is in addition to “Section A – General LISTED TERMINAL Instructions –...
  • Page 9 InsTAllATIon - venTIng section C – Horizontal, Category III vent system C8. For a vent termination located under an eave, the distance of the overhang must not exceed 24". The clearance to Installation combustibles above the exterior vent must be maintained C1.
  • Page 10: Gas Connections

    InsTAllATIon - gAs ConneCTIons gAs ConneCTIons figure 10.1 - recommended sediment Trap/manual shut-off valve Installation - side or Bottom gas W ARNING Connection  1. All field gas piping must be pressure/leak tested prior to operation. Never use an open flame. Use a soap solution or equivalent for testing.
  • Page 11: High-Altitude Accessory Kit

    ➃ Gas heating values are derated 4% per 1,000' of elevation in the USA and 10% between 2,000' and 4,500' elevation in Canada in accordance with ANSI Z223.1 and CSA-B149, respectively. Table 11.3 - High Altitude Kits for PTP ➀...
  • Page 12 InsTAllATIon - HIgH AlTITude ACCessorY KIT If the heating value of the gas being supplied is different than the values shown in Tables 11.1 and 11.2, use the following equation to determine the appropriate manifold pressure for the altitude and gas heating value being supplied. equation 12.1 - manifold Pressure for derated gas WHere: = manifold Pressure (in.
  • Page 13: Electrical Connections

    National Electric Code. ➁ For PTP units that are used on 230V/1ph, all models are equipped with 115V motors except the PTP400 which is equipped with motors that can operate on 230V. Since the transformer does not need to be sized to include the propeller motor, the rating of the Step Down Transformer Accessory is sized smaller for the power exhauster and gas control circuit only.
  • Page 14: Operation

    InsTAllATIon - oPerATIon oPerATIon 9. Check that all horizontal deflector blades are open a minimum of 30° as measured from vertical. Prior to operation 10. Turn on power to the unit at the disconnect switch. IMPOR T ANT 11. Check the thermostat, ignition control, gas valve, and supply fan blower motor for electrical operation.
  • Page 15: Unit Components

    4. Combination Gas Control 1 0. Horizontal Air Deflector Blades 5. Control Transformer generAl PerformAnCe dATA - model PTP Table 15.1 - Propeller unit model PTP general Performance data model PTP sizes Btu/Hr Input ➀ 150,000 175,000 200,000 250,000 300,000 350,000 400,000 Btu/Hr ouput ➀...
  • Page 16: Performance Data - Downturn Hoods

    PerformAnCe dATA - Hoods for ProPeller models figure 16.1 - 30°, 60°, and 90° downward deflector Table 16.2 - deflector Hood general Performance Hoods data - model PTP 30° Hood 60° Hood 90° Hood Airflow Temp mounting Blade model rise...
  • Page 17: Dimensions

    ACCESS PANEL CONNECTION OPENING T-STAT CONNECTION ELECTRICAL CONNECTION D OPENING MOTOR CORD STRAIN RELIEF M (APPROX) Q (MIN DIST TO WALL) Table 17.1 - dimensions (inches) - PTP  models PTP150 PTP175 PTP200 PTP250 PTP300 PTP350 PTP400 35.53 42.53 42.53 42.53...
  • Page 18: Service/Maintenance/Troubleshooting

    servICe / mAInTenAnCe / TrouBlesHooTIng 1. Service air moving components annually. W ARNING a. Check fan for fit on motor shaft and for damage to blades. 2. Keep unit free from dust, dirt, grease, and foreign matter, When servicing or repairing this equipment, use only factory- paying particular attention to: approved service replacement parts.
  • Page 19: Model/Serial Number/Replacement Parts

    (Remove access cover to locate) PTP 200 Tubular Power Vented Factory Installed Option Digit Unit Configuration N - None PTP - Propeller Unit, 150-400MBH Future A - All MBH Input (refer to page 15) 150 - 150,000 Btu/hr input Dev Digit...
  • Page 20: Commercial Warranty

    Burners High Intensity Infrared Units sheet metal Parts All Products As Modine Manufacturing Company has a continuous product improvement program, it reserves the right to change design and specifications without notice. modine manufacturing Company 1500 DeKoven Avenue Racine, WI 53403 Phone: 1.800.828.4328 (HEAT)

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